Split-Bus Electrical Panel With MID for Backup Load Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Residential photovoltaic systems with battery back-up struggle to efficiently power critical loads during utility power outages, requiring separate backup panels and relocation of critical loads, which is cumbersome and inefficient.

Innovation Solution

A single split-bus electrical panel with back-feed circuit breakers and a Microgrid Interconnection Device (MID) allows for isolation of critical loads from standard loads, using renewable energy and battery back-up power to supply critical loads during outages, with a relay system and outage detector ensuring seamless power transition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate back-up panel is installed for critical loads, then critical loads can be powered during utility outages, but the system complexity and installation difficulty increase

Engineering Contradiction:
Improvepower supply reliability during outageVSAvoidpanel configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the main service panel and critical loads back-up panel into a single integrated split-bus electrical panel. The bus system is divided into a first bus for non-critical loads and a second bus for critical loads, allowing both functions to coexist in one panel without requiring separate installations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated electrical panel serves multiple functions: it handles utility power distribution to all loads, manages photovoltaic system integration, provides battery back-up for critical loads, and enables seamless switching between power sources. This multi-functional design eliminates the need for separate dedicated back-up panels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If critical loads are relocated to a separate back-up panel, then power allocation during outages is possible, but installation and maintenance difficulty increase

Engineering Contradiction:
Improvepower allocation capabilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent integrates critical loads management directly into the main service panel through a split-bus configuration. Circuit breakers are organized into first and second groups corresponding to non-critical and critical loads, respectively, allowing power allocation during outages without relocating loads to a separate panel.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrical panel is segmented into distinct bus sections for non-critical and critical loads, with dedicated circuit breakers for each group. This segmentation enables selective power distribution during outages while maintaining a single integrated panel structure that is easier to install and maintain than separate panels.

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If photovoltaic system with battery back-up is integrated, then auxiliary power is available during outages, but the system complexity increases

Engineering Contradiction:
Improveauxiliary power availabilityVSAvoidsystem integration complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The integrated electrical panel universally handles multiple power sources (utility and photovoltaic) and multiple load types (non-critical and critical loads) through a unified control architecture. The system automatically manages power flow from any source to any load based on availability and priority, simplifying the integration complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the photovoltaic system integration, battery back-up functionality, and load management into a single electrical panel structure. The controller coordinates all power sources and loads within one system, reducing the complexity that would arise from separate distributed systems.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If a single integrated panel is used, then installation is simplified, but isolating critical loads during outages becomes more difficult

Engineering Contradiction:
Improveinstallation easeVSAvoidload isolation difficulty
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The electrical panel is segmented into distinct bus sections with dedicated circuit breakers for critical and non-critical loads. This segmentation provides clear physical and electrical separation that simplifies load isolation during outages, despite the integrated panel structure. The controller can easily identify and isolate critical loads by controlling the specific circuit breakers associated with the second bus.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11742637B2Split bus electrical panel for microgrid applications
Publication Date: 2023.08.29 SCHNEIDER ELECTRIC USA INC
  • US11742637B2 patent drawing
  • US11742637B2 patent drawing

AI summary

An apparatus provides a single split-bus electrical panel with back-feed circuit breakers arranged to allow connection of a Microgrid Interconnection Device (MID) for isolation of a critical loads section from a standards loads section during back-up operation due to a utility power outage. A first panel section of the split-bus electrical panel supplies power to non-critical standards loads in a residence. A second panel section of the split-bus electrical panel supplies power to critical loads in the residence, which must continue to be powered during a utility power outage.