Middle-Voltage Transistor Doping Gradient for Gate Leakage

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Solution Overview

Problem

As semiconductor devices integrate more elements into a given area, the shrinking feature size leads to issues such as current leakage due to the etching of the gate dielectric layer during the fabrication process.

Innovation Solution

A middle voltage transistor structure is developed, featuring a substrate with a gate and a gate dielectric layer, along with first and second lightly doping regions and a source/drain doping region. The second lightly doping region surrounds the source/drain region, and a silicide layer covers the source/drain region, extending between the edges of the lightly doping regions to prevent current leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the feature size is shrunk to integrate more elements into a given area, then the integration density is improved, but current leakage occurs due to gate dielectric layer etching

Engineering Contradiction:
Improveintegration densityVSAvoidcurrent leakage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by forming the lightly doped drain (LDD) regions before the gate dielectric layer is etched. This preliminary doping creates a gradual transition region that prevents direct contact between the highly doped source/drain and the gate dielectric, thereby preventing current leakage that would otherwise occur during subsequent etching processes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the doping concentration parameter by creating a gradient from the lightly doped drain regions to the heavily doped source/drain regions. This parameter change in doping concentration establishes a smooth transition that eliminates the abrupt junction causing leakage, while maintaining the scaled dimensions required for high integration density.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the gate dielectric layer is etched during fabrication, then the manufacturing process is simplified, but current leakage of the transistor occurs

Engineering Contradiction:
Improvefabrication process simplicityVSAvoidcurrent leakage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The LDD regions are formed in advance before the gate dielectric etching step. This preliminary action ensures that when the gate dielectric is subsequently etched, the lightly doped regions are already in place to prevent leakage, thus maintaining both manufacturing simplicity and device reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The lightly doped drain regions act as an intermediary between the heavily doped source/drain and the gate dielectric layer. This intermediate doping region mediates the interaction between these structures, preventing direct harmful contact and eliminating leakage paths while allowing the gate dielectric to be etched as needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the silicide layer extends between the edges of lightly doping regions, then current leakage is prevented, but the device complexity increases

Engineering Contradiction:
Improvecurrent leakage preventionVSAvoidtransistor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses composite materials by combining silicon doping regions with metal silicide layers. The silicide layer is deposited over the source/drain regions and extends between the LDD edges, creating a composite structure that provides both low resistance contact and leakage prevention. This composite approach achieves reliability improvement without requiring fundamentally new device concepts.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed transistor structure effectively prevents current leakage by creating a dopant concentration gradient through the lightly doping regions and the silicide layer, ensuring reliable operation even at reduced voltages.

Implementation Method 1

a first ion implantation process is performed by taking the mask layer as a first mask to implant dopants into the substrate at two sides of the mask layer to form two first lightly doping regions

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS12336208B2Middle voltage transistor and fabricating method of the same
Publication Date: 2025.06.17 UNITED MICROELECTRONICS CORP
  • US12336208B2 patent drawing
  • US12336208B2 patent drawing

AI summary

A fabricating method of a middle voltage transistor includes providing a substrate. A gate predetermined region is defined on the substrate. Next, a mask layer is formed to cover only part of the gate predetermined region. Then, a first ion implantation process is performed to implant dopants into the substrate at two sides of the mask layer to form two first lightly doping regions. After removing the mask layer, a gate is formed to overlap the entirety gate predetermined region. Subsequently, two second lightly doping regions respectively formed within one of the first lightly doping regions. Next, two source/drain doping regions are respectively formed within one of the second lightly doping regions. Finally, two silicide layers are formed to respectively cover one of the source/drain doping regions.