Middle-Voltage Transistor Doping Structure for Leakage Control

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Solution Overview

Problem

As semiconductor devices integrate more elements into a given area, the etching of the gate dielectric layer leads to current leakage in transistors, which is a challenge in the fabrication process.

Innovation Solution

A middle voltage transistor structure is designed with two lightly doping regions surrounding a source/drain doping region, featuring a silicide layer that covers and contacts the source/drain doping region, and a second lightly doping region that mitigates the concentration difference between the source/drain and first lightly doping regions to prevent current leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the gate dielectric layer is removed during fabrication, then the transistor can be completed, but current leakage occurs

Engineering Contradiction:
Improvefabrication processVSAvoidcurrent leakage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A silicide layer is introduced as an intermediary between the source/drain doping region and the gate dielectric layer. This silicide layer prevents direct contact and potential leakage paths while allowing the gate dielectric to be removed for fabrication purposes. The silicide layer acts as a protective mediator that maintains electrical isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different doping concentrations at different locations: a first lightly doping region with lower concentration and a second lightly doping region with higher concentration surrounding the source/drain region. This local variation in dopant concentration creates a gradient that prevents carrier punch-through and reduces current leakage at critical interfaces.

Inventive Principle:
Principle #3Local quality

2Productivity

If feature size shrinks to increase integration, then more elements can be integrated, but current leakage increases

Engineering Contradiction:
Improveintegration densityVSAvoidcurrent leakage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a nested structure where the second lightly doping region is embedded within the first lightly doping region, which in turn surrounds the source/drain doping region. This nested arrangement of doping regions with progressively different concentrations creates multiple barriers against carrier punch-through, enabling reliable operation at smaller feature sizes with higher integration density.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If dopant concentration difference is high, then transistor performance is improved, but electron punch-through occurs causing current leakage

Engineering Contradiction:
Improvetransistor performanceVSAvoidelectron punch-through
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the dopant concentration parameter by introducing two distinct lightly doping regions with different concentrations surrounding the source/drain region. The first lightly doping region has a lower dopant concentration and the second has a higher concentration, creating a gradual transition zone. This parameter change prevents abrupt concentration differences that would cause electron punch-through while maintaining necessary transistor performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure effectively prevents current leakage by ensuring a controlled dopant concentration gradient, reducing electron punch-through and enhancing the reliability of the transistor operation.

Implementation Method 1

a first ion implantation process is performed by taking the mask layer as a first mask to implant dopants into the substrate at two sides of the mask layer to form two first lightly doping regions

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20250280554A1Middle voltage transistor and fabricating method of the same
Publication Date: 2025.09.04 UNITED MICROELECTRONICS CORP
  • US20250280554A1 patent drawing
  • US20250280554A1 patent drawing
  • US20250280554A1 patent drawing

AI summary

A fabricating method of a middle voltage transistor includes providing a substrate. A gate predetermined region is defined on the substrate. Later, a mask layer is formed to cover only part of the gate predetermined region. Subsequently, a first ion implantation process is performed by taking the mask layer as a first mask to implant dopants into the substrate at two sides of the mask layer to form two first lightly doping regions. After removing the mask layer, a gate is formed to overlap an entirety of the gate predetermined region. Next, two second lightly doping regions are respectively formed within one of the two first lightly doping regions. After that, two source/drain doping regions are respectively formed within one of the two second lightly doping regions. Finally, two silicide layers are formed to respectively cover one of the two source/drain doping regions.