Mid-frame Spacer Design for Uniform LED Illumination

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Solution Overview

Problem

Conventional peripheral displays face challenges in achieving uniform illumination due to irregular spacing of light emitting diodes relative to the light guide plate, leading to illumination hot spots and increased costs from time-intensive and imprecise adjustments.

Innovation Solution

A mid-frame structure with integrated spacers maintains a consistent spacing between light emitting diodes and the light guide plate, eliminating intervening structures that interfere with light transmission and ensuring uniform illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single mid-frame structure is used to hold the display panel, backlight and system electronics chassis, then device integration is improved, but alignment precision of light emitting diodes relative to the light guide plate deteriorates

Engineering Contradiction:
Improvedevice integrationVSAvoidalignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent segments the mid-frame structure by integrating separate spacer components that specifically address the alignment of light emitting diodes to the light guide plate. This segmentation allows the spacer to independently control LED positioning while the mid-frame maintains overall device integration, resolving the contradiction between integration and alignment precision.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If structures are added between individual light emitting diode elements to maintain regular spacing, then spacing uniformity is improved, but light transmission into the light guide plate deteriorates

Engineering Contradiction:
Improvespacing uniformityVSAvoidlight transmission
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The spacer acts as an intermediary component that maintains regular spacing between light emitting diode elements while being transparent to light transmission. By positioning the spacer at the boundary between the LED package and light guide plate rather than between individual LEDs, it preserves spacing uniformity without interfering with light transmission into the light guide plate.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If light guide plate distribution patterns are adjusted to correct uneven illumination, then illumination uniformity is improved, but manufacturing time and cost increase

Engineering Contradiction:
Improveillumination uniformityVSAvoidmanufacturing time
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The spacer is integrated into the mid-frame structure during manufacturing, establishing uniform LED spacing before the lighting assembly is completed. This preliminary action prevents illumination non-uniformity from occurring in the first place, eliminating the need for time-consuming post-assembly adjustments to the light guide plate distribution patterns.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a thin, uniformly illuminated liquid crystal display panel with reduced corrective measures for non-uniformity, resulting in a cost-effective and high-quality illumination pattern.

Implementation Method 1

The light guide structure is typically a flat plate of material that transmits light, such as glass and plastics like PMMA or MS

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

integrated spacers that support a light emitting diode package in a spaced relationship proximate a light guide plate

Methodology Applied
Scientific EffectMechanical spacing:

Data Source

PatentUS10816851B2Thin information handling system display light guide plate spacing
Publication Date: 2020.10.27 DELL PROD LP
  • US10816851B2 patent drawing
  • US10816851B2 patent drawing
  • US10816851B2 patent drawing

AI summary

An information handling system peripheral display provides backlight to a liquid crystal display panel through a light guide plate with illumination from a light emitting diode package having plural evenly spaced light emitting diodes disposed in a spaced relationship along one side of the light guide plate. For insert molded coupling devices, a midframe structure integrates spacers at opposing ends of the bottom side of the light guide plate to maintain the spaced relationship without any additional intervening structures between the light emitting diode package and light guide plate along the bottom side between the opposing ends.