Miller Cycle Engine Port Communication for Pressure Loss Reduction

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Solution Overview

Problem

Internal combustion engines operating under the Miller cycle face pressure losses during the compression phase due to the open inlet port, which reduces efficiency as they must compress air against the pressure of a turbocharger.

Innovation Solution

The design incorporates at least two rotatable bodies with primary and secondary inlet ports and a conduit system that allows compressed air to be shared between combustion chambers, optimizing air distribution and reducing pressure losses by overlapping the intake and compression phases, thereby minimizing the pressure against which compression occurs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the inlet port is kept open during the beginning of the compression phase in a Miller cycle engine, then the volumetric compression ratio is reduced, but pressure losses occur during compression against the turbocharger pressure

Engineering Contradiction:
Improvevolumetric compression ratioVSAvoidpressure losses during compression
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The inlet port operation is segmented into two distinct phases: a first portion where the inlet port remains open during the beginning of compression to maintain Miller cycle benefits, and a second portion where the inlet port closes to enable effective compression. This segmentation allows the engine to capture pressure early in the compression stroke while avoiding the energy losses that would occur if the port remained open throughout the entire compression phase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inlet port closes at a predetermined timing during the compression phase, before the piston reaches top dead center. This preliminary closure action prepares the combustion chamber for effective compression by sealing the chamber at the optimal moment, ensuring that subsequent compression occurs against a closed volume rather than against the open inlet port and turbocharger pressure.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the inlet port closes early during the compression phase, then pressure losses are reduced, but the volumetric compression ratio decreases

Engineering Contradiction:
Improvepressure losses during compressionVSAvoidvolumetric compression ratio
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The inlet port closure timing is made dynamic rather than fixed, allowing it to vary based on operating conditions such as engine load, speed, and turbocharger pressure. This dynamic adjustment enables the control system to optimize the balance between maintaining volumetric compression ratio and minimizing pressure losses by closing the inlet port at the most appropriate moment for each specific operating condition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The closure timing of the inlet port is changed as a variable parameter that can be adjusted independently of the geometric compression ratio. By changing the timing parameter of inlet port closure, the effective volumetric compression ratio can be optimized for each operating condition while minimizing pressure losses, decoupling the timing parameter from the fixed geometric design parameters.

Inventive Principle:
Principle #35Parameter changes

3Stress or pressure

If a turbocharger is used to increase compression pressure, then the pressure compression ratio increases, but compression must be performed against higher pressure causing greater losses

Engineering Contradiction:
Improvecompression pressureVSAvoidcompression work against turbocharger pressure
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The inlet port closes preliminarily during the compression phase, before the piston reaches top dead center and before the highest pressure conditions are reached. This preliminary closure allows the majority of the compression work to be performed on a sealed charge, significantly reducing the amount of work that must be done against the high turbocharger pressure that would otherwise be present throughout the entire compression stroke.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The inlet port closure occurs rapidly at a predetermined timing, effectively skipping the transition from open to closed state and avoiding the intermediate period where compression would occur against the open port and turbocharger pressure. This rapid closure action rushes through the critical transition phase, minimizing the time during which energy losses occur.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of the Miller cycle engines by reducing pressure losses and improving air distribution, leading to better compression ratios and overall engine performance.

Implementation Method 1

a respective conduit providing a fluid communication between the at least one inlet port of the respective internal cavity of each of the bodies and the at least one inlet port of the respective internal cavity of the different one of the bodies

Methodology Applied
Scientific EffectFluid communication:

Implementation Method 2

each of the bodies being sealingly and rotationally received within the respective internal cavity to each define at least one combustion chamber of variable volume undergoing a cycle defining successive phases of intake, compression, combustion and exhaust

Methodology Applied
Scientific EffectVariable volume:

Implementation Method 3

compression phase of the at least one combustion chamber defined by each of the bodies being simultaneous with at least a beginning of the intake phase

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS9896990B2Internal combustion engine with port communication
Publication Date: 2018.02.20 PRATT & WHITNEY CANADA CORP
  • US9896990B2 patent drawing
  • US9896990B2 patent drawing
  • US9896990B2 patent drawing

AI summary

An internal combustion engine including internal cavities slidingly receiving a respective piston to define a respective combustion chamber, at least one inlet port for each internal cavity in fluid communication with the combustion chamber at least during the intake phase and a beginning of the compression phase, at least one exhaust port for each of the internal cavities and in fluid communication with the combustion chamber during the exhaust phase, a plenum for receiving pressurized air, and conduits in fluid communication with the plenum. Each conduit defines a fluid communication between a first respective internal cavity and a second respective internal cavity through the inlet ports. The combustion chamber of the first respective internal cavity undergoes the beginning of the compression phase simultaneously with the combustion chamber of the second respective internal cavity undergoing the beginning of the intake phase.