MIM Capacitor Architecture With Bi-Layer Dielectric and Thick Electrodes

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Solution Overview

Problem

Conventional metal insulator metal (MIM) capacitors in integrated circuits face challenges with high resistance due to thin electrodes in deep trench architectures, limiting capacitance density and performance, especially in advanced technology nodes where reliability and voltage handling are concerns.

Innovation Solution

The implementation of thickened bottom and top electrodes using a combination of atomic layer deposition (ALD) and physical vapor deposition (PVD) processes, along with the use of high-k dielectric materials like titanium oxide and hafnium-based insulators, to reduce resistance and enhance capacitance density, and the integration of bi-layer dielectric approaches to address reliability issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If thin electrodes are used in deep trench MIM capacitor architectures, then capacitance density is improved, but resistance increases significantly

Engineering Contradiction:
Improvecapacitance densityVSAvoidresistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent implements a nested electrode structure where additional electrode layers are deposited inside the deep trench, surrounding the central electrode. This nested configuration increases the effective electrode surface area and capacitance density while maintaining adequate electrode thickness to control resistance, thus resolving the contradiction between capacitance density and resistance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from planar electrodes to three-dimensional electrodes that extend vertically along the trench walls and include horizontal components. This dimensional change allows the electrodes to achieve both sufficient thickness for low resistance and extended surface area for high capacitance density simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If electrode thickness is increased to reduce resistance, then reliability improves, but capacitance density decreases

Engineering Contradiction:
ImproveresistanceVSAvoidcapacitance density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By nesting multiple electrode layers within the trench structure, the patent achieves both increased thickness for resistance control and increased surface area for capacitance density, breaking the traditional trade-off between these two parameters.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs composite electrode structures combining different materials and configurations (central electrode, sidewall electrodes, additional nested layers) to simultaneously optimize both resistance and capacitance density, achieving performance that neither simple thick nor thin electrodes could provide alone.

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If new fabrication methodologies are introduced for advanced nodes, then manufacturing precision improves, but device complexity increases

Engineering Contradiction:
Improvefabrication precisionVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the electrode formation process into multiple sequential deposition steps, each creating a specific electrode component (central electrode, sidewall electrodes, nested layers). This segmentation allows precise control over each electrode's dimensions and properties while maintaining overall process manageability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary electrode layer deposition and patterning before final trench filling and encapsulation. This preliminary action enables precise dimensional control of the complex nested electrode structure while simplifying subsequent processing steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces resistance, increases capacitance density, and improves the overall performance of MIM capacitors, enabling higher operational frequencies and lower power consumption while maintaining reliability across various voltage conditions.

Implementation Method 1

The implementation of thickened bottom and top electrodes using a combination of atomic layer deposition (ALD) and physical vapor deposition (PVD) processes

Methodology Applied
Scientific EffectAtomic layer deposition:

Implementation Method 2

The implementation of thickened bottom and top electrodes using a combination of atomic layer deposition (ALD) and physical vapor deposition (PVD) processes

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Implementation Method 3

the use of high-k dielectric materials like titanium oxide and hafnium-based insulators, to reduce resistance and enhance capacitance density

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Data Source

PatentUS20230411443A1Metal insulator metal (MIM) capacitor architectures
Publication Date: 2023.12.21 INTEL CORP
  • US20230411443A1 patent drawing
  • US20230411443A1 patent drawing
  • US20230411443A1 patent drawing

AI summary

Metal insulator metal capacitors are described. In an example, a metal-insulator-metal (MIM) capacitor includes a first electrode. An insulator is over the first electrode. The insulator includes a first layer, and a second layer over the first layer. The first layer has a leakage current that is less than a leakage current of the second layer. The second layer has a dielectric constant that is greater than a dielectric constant of the first layer. A second electrode is over the insulator.