MIM Capacitor Electrode Topography for High Capacitance

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Solution Overview

Problem

Conventional capacitors used in semiconductor devices, such as image sensors, face limitations in achieving high capacitance without increasing the dielectric material or doubling up on metal-insulator-metal (MIM) capacitors, which can lead to larger device sizes and complexity.

Innovation Solution

The method involves forming capacitors with electrode topography by depositing metal layers over a substrate, using a diblock copolymer to pattern the metal layers, and depositing dielectric layers to create a metal-insulator-metal (MIM) structure, which increases capacitance by enhancing the surface area without the need for additional capacitors or dielectric material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional capacitor designs are used, then device size remains compact, but capacitance is insufficient and requires additional capacitors or thicker dielectric layers

Engineering Contradiction:
ImprovecapacitanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from planar (2D) electrode surfaces to three-dimensional (3D) electrode topography by forming protrusions and recesses on the electrode surfaces. This dimensional change increases the effective surface area of the electrodes, thereby increasing capacitance without requiring additional capacitor units or thicker dielectric layers, thus avoiding increased device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies local quality by creating non-uniform electrode surfaces with specific regions of protrusions and recesses. The electrode topography is locally modified to increase surface area in critical regions, allowing capacitance enhancement without uniformly increasing the entire capacitor structure size or complexity.

Inventive Principle:
Principle #3Local quality

2Reliability

If additional capacitors or thicker dielectric layers are used to increase capacitance, then capacitance increases, but device area and complexity increase

Engineering Contradiction:
ImprovecapacitanceVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

By forming three-dimensional electrode topography with protrusions and recesses, the patent increases the effective surface area of the electrodes within the same planar footprint. This dimensional transformation allows capacitance scaling without increasing the device area, as the additional capacitance comes from the vertical surface area of the topographic features rather than expanding the horizontal device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The electrode topography creates a nested structure where protrusions and recesses are formed within the existing electrode layer boundaries. This nesting approach allows the electrode surface to effectively contain more surface area within the same planar dimensions, increasing capacitance without requiring additional device area.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If additional capacitors or thicker dielectric layers are used to increase capacitance, then capacitance increases, but device complexity increases

Engineering Contradiction:
ImprovecapacitanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent achieves capacitance enhancement through three-dimensional electrode topography rather than adding more capacitor units or increasing dielectric thickness. This approach increases capacitance by utilizing the vertical dimension of the electrode surface, avoiding the need for additional capacitor stacks or layers that would increase device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The electrode topography is locally engineered with specific protrusion and recess patterns to maximize surface area within the existing capacitor structure. This local modification approach increases capacitance without requiring additional capacitors or complex multi-layer dielectric structures, thereby maintaining simplicity in the overall device architecture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in increased capacitance, potentially doubling it to greater than or equal to 25 femtofarads/square micron, while maintaining a compact design and reducing the need for multiple capacitors, thus simplifying the semiconductor device architecture.

Implementation Method 1

selectively removing a portion of the diblock copolymer, patterning the metal layer using a remaining portion of the diblock copolymer

Methodology Applied
Scientific EffectSelective chemical etching:

Implementation Method 2

depositing a first metal layer over a substrate

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Implementation Method 3

depositing a dielectric layer over the first metal layer

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS11120941B2Methods of forming capacitors
Publication Date: 2021.09.14 SEMICON COMPONENTS IND LLC
  • US11120941B2 patent drawing
  • US11120941B2 patent drawing
  • US11120941B2 patent drawing

AI summary

Implementations of methods of forming capacitors may include depositing a first metal layer over a substrate, forming a photoresist layer over the first metal layer, patterning the photoresist layer, patterning the first metal layer using the pattern of the photoresist layer, depositing a dielectric layer over the first metal layer, and depositing a second metal layer over the dielectric layer to form a metal-insulator-metal capacitor.