MIM Capacitor Segmented Dielectric for Mixed-Mode Integration

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Solution Overview

Problem

Current semiconductor manufacturing methods face challenges in integrating analog and digital circuitry effectively, particularly in forming mixed-mode systems where close proximity and efficient signal processing are crucial, as existing technologies struggle to optimize the performance of MIM capacitors in semiconductor devices.

Innovation Solution

A manufacturing method for semiconductor devices involves forming a device layer over a substrate with isolation structures, followed by the creation of transistors and contacts, and then forming a MIM capacitor structure with specific electrode and dielectric layers, utilizing high-k materials and advanced deposition techniques like atomic layer deposition to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional manufacturing methods are used for MIM capacitors, then the manufacturing process is simple, but the breakdown voltage and capacitance performance are insufficient

Engineering Contradiction:
Improvebreakdown voltage and capacitance performanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The capacitor dielectric layer is segmented into multiple sub-layers with different materials (first dielectric material layer, second dielectric material layer, third dielectric material layer), each contributing different properties to achieve high breakdown voltage and capacitance. This segmentation allows optimization of each layer's function while maintaining overall performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite dielectric structures combining multiple materials (e.g., silicon oxide, silicon nitride, silicon oxynitride) in specific sequences. These composite structures leverage the complementary properties of each material to achieve superior electrical characteristics that single materials cannot provide alone.

Inventive Principle:
Principle #40Composite materials

2Productivity

If analog and digital circuitry are placed in close proximity, then signal processing efficiency improves, but parasitic electrical effects increase

Engineering Contradiction:
Improvesignal processing efficiencyVSAvoidparasitic electrical effects
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A ground structure is introduced as an intermediary element between analog and digital circuitry. This ground structure acts as a shield and reference potential, reducing parasitic coupling effects while maintaining the close proximity needed for efficient signal processing in mixed-mode systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different structural configurations and material compositions to different regions of the capacitor structure. Specifically, the dielectric layers and electrode arrangements are optimized locally to minimize parasitic effects in regions closest to digital circuitry while maintaining high capacitance in regions dedicated to analog functions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables improved integration of analog and digital circuitry, enhancing the performance of MIM capacitors by achieving better breakdown voltage and capacitance with reduced parasitic electrical effects, thus supporting efficient signal processing in mixed-mode systems.

Implementation Method 1

a capacitor dielectric layer between the first electrode and the second electrode

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a material of the capacitor dielectric layer includes Group IIIA-metal oxide or nitride

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 3

utilizing high-k materials and advanced deposition techniques like atomic layer deposition

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Data Source

PatentUS10050102B2Semiconductor device and manufacturing method thereof
Publication Date: 2018.08.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10050102B2 patent drawing
  • US10050102B2 patent drawing
  • US10050102B2 patent drawing

AI summary

Semiconductor devices and manufacturing method thereof are disclosed. The semiconductor device includes a substrate, a device layer, first and second conductive layers, first and second vias, and a MIM capacitor structure. The substrate includes active and passive regions. The device layer is in the active region. The first conductive layer is over the device layer. The second conductive layer is over the first conductive layer, wherein the first conductive layer is disposed between the device layer and the second conductive layer. The first via electrically connects the first and the second conductive layers. The MIM capacitor structure is between the first and the second conductive layers and in the passive region, and includes first and second electrodes and a capacitor dielectric layer therebetween. The capacitor dielectric layer includes Group IIIA-metal oxide or nitride. The second via electrically connects the second conductive layer and one of the first and second electrodes.