MIM Capacitor Sidewall Layout for Stable Breakdown Voltage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current metal-insulator-metal (MIM) capacitors face challenges in achieving optimal frequency response and breakdown voltage stability due to parasitic resistance and leakage current issues, particularly in corner regions where vertical sidewalls lead to dielectric breakdown voltage tailing.

Innovation Solution

The implementation of a semiconductor device with MIM capacitors featuring tapered sidewalls on the bottom and middle electrodes, along with a vertical sidewall on the top electrode, reduces leakage current and enhances dielectric breakdown voltage stability by allowing a thicker insulating dielectric layer to land more densely in corner regions, thereby mitigating breakdown voltage tailing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If vertical sidewalls are used in MIM capacitor electrodes, then fabrication is simpler, but leakage current increases and breakdown voltage stability deteriorates due to dielectric breakdown voltage tailing in corner regions

Engineering Contradiction:
Improvefabrication simplicityVSAvoidbreakdown voltage stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies asymmetry by transitioning from symmetric vertical sidewalls to asymmetric tapered sidewalls with different angles on opposite sides of the electrode structures. This asymmetric geometry allows the insulating dielectric layer to land more densely in corner regions, reducing leakage current and eliminating breakdown voltage tailing while maintaining fabrication feasibility through modified etching processes

Inventive Principle:
Principle #4Asymmetry

2Device complexity

If vertical sidewalls are used in MIM capacitor electrodes, then device structure is simpler, but parasitic resistance increases and frequency response deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidfrequency response
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The asymmetric tapered sidewall design modifies the electrode geometry to reduce parasitic resistance in corner regions. By creating non-uniform sidewall angles, the structure optimizes current distribution and reduces contact resistance, thereby improving frequency response without significantly increasing overall device complexity

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by implementing different sidewall angles in different regions of the electrode structure. The tapered sidewalls with varying angles (e.g., 45-60 degrees on one side, 30-45 degrees on the other) locally optimize the corner regions where parasitic resistance is most problematic, while maintaining simpler geometry in other areas

Inventive Principle:
Principle #3Local quality

3Reliability

If thicker insulating dielectric layer is deposited, then breakdown voltage stability improves, but leakage current increases in corner regions with vertical sidewalls

Engineering Contradiction:
Improvebreakdown voltage stabilityVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The asymmetric tapered sidewall configuration resolves the contradiction between thicker dielectric layers and leakage current by creating non-uniform landing angles. This asymmetry allows the dielectric layer to achieve optimal thickness and density distribution, maintaining high breakdown voltage stability while preventing excessive leakage current in corner regions through improved material deposition geometry

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11923405B2Metal-insulator-metal structure and methods of fabrication thereof
Publication Date: 2024.03.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11923405B2 patent drawing
  • US11923405B2 patent drawing
  • US11923405B2 patent drawing

AI summary

The present disclosure is directed to a semiconductor device. The semiconductor device includes a substrate, an insulating layer disposed on the substrate, a first conductive feature disposed in the insulating layer, and a capacitor structure disposed on the insulating layer. The capacitor structure includes a first electrode, a first dielectric layer, a second electrode, a second dielectric layer, and a third electrode sequentially stacked. The semiconductor device also includes a first via connected to the first electrode and the third electrode, a second via connected to the second electrode, and a third via connected to the first conductive feature. A part of the first via is disposed in the insulating layer. A portion of the first conductive feature is directly under the capacitor structure.