Mine-Site Dehumidifier Loop for Power Generation and Water Heating

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Solution Overview

Problem

Industrial mine sites face significant energy consumption challenges, and existing energy generation and water heating systems are inefficient, necessitating the development of innovative solutions to conserve energy and optimize energy usage.

Innovation Solution

The proposed solution involves a power generation system with a circular loop of conduit, a dehumidifier, a power turbine, and a pump, which utilizes an expanding fluid to drive the turbine and condense it for reuse, and a water heating system that uses heat from dehumidifiers to warm water for hot water applications, integrating these components to enhance energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional energy generation systems are used at industrial mine sites, then energy can be produced, but energy consumption is high and efficiency is low

Engineering Contradiction:
Improveenergy generation efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent combines the dehumidification process with power generation by integrating a turbine into the dehumidifier system. The expanding fluid from the dehumidifier directly drives the turbine, merging two functions (dehumidification and energy generation) into a single integrated system, thereby improving overall energy efficiency

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the waste thermal energy and expanding fluid from the dehumidification process into useful mechanical work to drive the turbine. What would normally be discarded (expanding fluid) is instead utilized to generate electricity, transforming a waste stream into a valuable energy source

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If separate water heating systems are used, then water can be heated, but additional energy consumption increases

Engineering Contradiction:
Improvewater temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent merges the water heating function with the dehumidification process by using the same expanding fluid to both drive the turbine and heat water. The system integrates multiple functions (dehumidification, power generation, and water heating) into a single coordinated process, eliminating the need for separate energy inputs

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The expanding fluid serves multiple purposes simultaneously: it drives the turbine for power generation and provides thermal energy for water heating. This multi-functional approach allows a single process to fulfill multiple needs, reducing overall energy consumption at the mine site

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient energy generation and water heating, reducing energy consumption by utilizing the thermal energy from dehumidification processes to power turbines and heat water, thereby optimizing energy usage at industrial mine sites.

Implementation Method 1

providing an expanding fluid to the exhaust of the dehumidifier allowing the fluid to expand and drive a power turbine

Methodology Applied
Scientific EffectExpansion: Thermal Expansion

Implementation Method 2

condensing the fluid and returning the fluid to the exhaust of the dehumidifier

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

a pump coupled to the conduit... returning the fluid to the exhaust of the dehumidifier

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS8237299B2Power generation systems, processes for generating energy at an industrial mine site, water heating systems, and processes of heating water
Publication Date: 2012.08.07 ANDREWS LARRY
  • US8237299B2 patent drawing
  • US8237299B2 patent drawing
  • US8237299B2 patent drawing

AI summary

Power generation systems are provided that include a circular loop of conduit, a dehumidifier coupled to the conduit, a power turbine coupled to the turbine and a pump coupled to the conduit. Processes for generating energy at an industrial mine site are also provided. Water heating systems are provided that can include a dehumidifier associated with a conduit containing water, a holding tank coupled to the conduit and water heaters coupled to the holding tank. Processes of heating water are also provided.