Mineralized 3D Bone Constructs via Rotating Bioreactor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current two-dimensional tissue culture models of bone lack the ability to study interactions between different cell types present in normal bone, such as osteoblasts and osteoclasts, which are essential for bone remodeling, and fail to replicate the complex in vivo mineralization process, limiting their utility in understanding bone physiology and pathological processes.

Innovation Solution

The development of ex vivo-derived mineralized three-dimensional bone constructs comprising an outer layer of osteoclasts and an inner core of osteoblasts or osteocytes embedded within a crystalline matrix of calcium, phosphates, and carbonates, created using a matrix-free culture medium and low shear rotational three-dimensional tissue culture techniques to promote aggregation and mineralization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If two-dimensional monotype cell cultures are used, then the culture system is simple and easy to operate, but the ability to study interactions between different cell types and replicate in vivo mineralization is lost

Engineering Contradiction:
Improveease of operationVSAvoidability to study cell type interactions and mineralization
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent transitions from two-dimensional planar cultures to three-dimensional spherical aggregates. This dimensional change enables cells to organize in a configuration that more closely mimics in vivo bone tissue architecture, allowing study of cell-cell interactions and mineralization processes that cannot occur in monotype 2D cultures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple cell types (osteoblasts, osteoclasts, and their precursors) into mixed spherical aggregates. This merging of different cell types within a single three-dimensional construct enables simultaneous study of bone formation and resorption interactions, as well as the mineralization process, in a physiologically relevant configuration.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If three-dimensional multi-type aggregates are formed, then the model accurately represents in vivo bone physiology and mineralization, but the complexity of the culture system increases

Engineering Contradiction:
Improvephysiological realism of bone modelVSAvoidculture system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a matrix-free culture system where cells self-assemble into three-dimensional aggregates without requiring external scaffold materials or complex support structures. The cells utilize their own extracellular matrix production capabilities to form and maintain the spherical architecture, reducing device complexity while preserving physiological realism.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes changes in gravity vector parameters (randomized gravity conditions) to influence cell aggregation and mineralization processes. By adjusting gravitational forces during culture, the system promotes formation of physiologically relevant three-dimensional structures with appropriate cell distribution and matrix mineralization, achieving physiological realism through physical parameter modulation rather than complex structural support.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If mineralization is studied in monotype osteoblast cultures, then the focus remains on bone formation, but the removal of mineralized material by osteoclasts cannot be examined

Engineering Contradiction:
Improvemineralized matrix productionVSAvoidability to study bone remodeling
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent merges osteoblasts (bone-forming cells) with osteoclasts (bone-resorbing cells) and their precursors into mixed three-dimensional aggregates. This combination enables simultaneous observation of both bone formation and bone resorption processes, as well as the mineralization and remodeling dynamics, within a single culture system that accurately represents in vivo bone physiology.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These constructs provide a physiologically realistic model for studying bone remodeling and pathological processes, enabling the investigation of drug effects and mechanical load interventions, and have potential applications in drug development and bone tissue replacement.

Implementation Method 1

culturing the osteoclast precursors and the osteoblasts under randomized gravity vector conditions wherein aggregates of the osteoblasts and the osteoclast precursors are formed

Methodology Applied
Scientific EffectRandomized gravity vector conditions: Gravitation

Implementation Method 2

The crystalline matrix is comprised of calcium, phosphates, and carbonates

Methodology Applied
Scientific EffectMineralization: Precipitation

Data Source

PatentUS8557576B2Mineralized three-dimensional bone constructs
Publication Date: 2013.10.15 UNIVERSITIES SPACE RES ASSOC
  • US8557576B2 patent drawing
  • US8557576B2 patent drawing
  • US8557576B2 patent drawing

AI summary

The present disclosure provides ex vivo-derived mineralized three-dimensional bone constructs. The bone constructs are obtained by culturing osteoblasts and osteoclast precursors under randomized gravity vector conditions. Preferably, the randomized gravity vector conditions are obtained using a low shear stress rotating bioreactor, such as a High Aspect Ratio Vessel (HARV) culture system. The bone constructs of the disclosure have utility in physiological studies of bone formation and bone function, in drug discovery, and in orthopedics.