Display Backplane With Alternating Mini-LED Sizes for Uniform Brightness

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Solution Overview

Problem

The use of Mini-LEDs in display backplanes results in uneven brightness due to poor light mixing between adjacent beads, leading to overall uneven brightness and darkness.

Innovation Solution

A display backplane design with alternating and differently sized light-emitting units, where first light-emitting units are larger in one direction and smaller in another, with specific alignment and connection patterns to ensure uniform light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If Mini-LED beads are made smaller to reduce size, then the display device achieves smaller size and higher pixel density, but light mixing between adjacent beads becomes poor, resulting in uneven brightness

Engineering Contradiction:
Improvesize of light-emitting unitsVSAvoidbrightness uniformity
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating two types of light-emitting units (first and second) with different size characteristics. The first light-emitting units have larger dimensions in the first direction while the second have larger dimensions in the second direction. This local differentiation allows adjacent units to complement each other's light emission, improving overall brightness uniformity while maintaining small form factor.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements asymmetry by designing light-emitting units with non-uniform size distribution. Instead of all units being identical, alternating first and second light-emitting units create an asymmetric pattern where units differ in their dimensional characteristics. This asymmetric arrangement ensures that no single direction dominates the light emission, achieving uniform brightness across the display.

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If light-emitting units are arranged in a regular grid pattern, then manufacturing is simplified, but overlapping light emission patterns are inconsistent, causing uneven brightness distribution

Engineering Contradiction:
Improvearrangement simplicityVSAvoidlight emission uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent applies segmentation by dividing the light-emitting units into two distinct categories (first and second light-emitting units) with different size characteristics. This segmentation allows each type to fulfill a specific role in the overall light distribution pattern, where their combined effect achieves uniform brightness while maintaining a relatively simple alternating arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By assigning different size properties to different positions in the array (first units larger in first direction, second units larger in second direction), the patent achieves local optimization of light emission. Each position contributes differently to the overall pattern, ensuring consistent overlapping light emission patterns while maintaining manufacturing feasibility through the regular alternating structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250221126A1Display backplane and display device
Publication Date: 2025.07.03 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US20250221126A1 patent drawing
  • US20250221126A1 patent drawing
  • US20250221126A1 patent drawing

AI summary

A display backplane and a display device are provided in the application. The display backplane includes light-emitting unit groups arranged in a first direction. Each light-emitting unit group includes first light-emitting units and second light-emitting units arranged alternately in a second direction. Sizes of the first light-emitting units in the first direction are greater than sizes of the second light-emitting units in the first direction, and sizes of the first light-emitting unit in the second direction are less than sizes of the second light-emitting units in the second direction.