Mini LED Light Fixture with Segmented Plate and Aluminum Body

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Solution Overview

Problem

There is a need for thin lighting fixtures that can be hidden in ceilings, providing a discreet source of light without the visible body of the light source.

Innovation Solution

A light fixture design featuring a body with a cavity and an opening at the bottom, equipped with tracks for bar hangers, a source of light, a reflector, and a plate with a central opening to allow light passage, all constructed from materials like aluminum and steel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the light fixture body is made thin to be hidden in ceiling, then the visibility of the light source is reduced, but the structural strength and heat dissipation capability deteriorate

Engineering Contradiction:
Improveheight of light fixture bodyVSAvoidstructural strength
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The light fixture body uses aluminum material that combines adequate structural strength with thin profile capability, allowing the fixture to maintain both mechanical integrity and a slim form factor suitable for ceiling recess installation

Inventive Principle:
Principle #40Composite materials

2Length of moving object

If the light fixture body is made thin to be hidden in ceiling, then the visibility of the light source is reduced, but the heat dissipation capability deteriorates

Engineering Contradiction:
Improveheight of light fixture bodyVSAvoidheat dissipation capability
Core Design Contradiction:
Length of moving objectVSTemperature

Solution Approach 1:

The reflector uses a curved parabolic surface that efficiently directs and distributes light while also serving as a heat reflection surface, helping to manage thermal energy within the constrained thin fixture volume

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The aluminum body material provides inherent thermal conductivity properties that enable effective heat dissipation even in a thin profile, complemented by the reflective surfaces that manage thermal radiation

Inventive Principle:
Principle #40Composite materials

3Length of moving object

If a plate is added to close the cavity opening for discreet installation, then the hiding effect is improved, but the light passage capability is restricted

Engineering Contradiction:
Improvediscreet installationVSAvoidlight passage capability
Core Design Contradiction:
Length of moving objectVSIllumination intensity

Solution Approach 1:

The plate is segmented with a central opening that separates the light passage function from the structural closing function, allowing the plate to provide both discreet installation appearance and adequate light transmission capability

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for a thin, discreet lighting solution that can be easily attached to ceilings, providing effective light distribution while maintaining a slim profile.

Implementation Method 1

a reflector inside of the cavity below the source of light

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The trim can be attached to the plate with magnets. The trim can comprise a plurality of magnets with exposed surfaces for attachment to the plate

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS12276409B1Mini LED light fixture
Publication Date: 2025.04.15 ELITE LIGHTING
  • US12276409B1 patent drawing
  • US12276409B1 patent drawing
  • US12276409B1 patent drawing

AI summary

Provided is a light fixture comprising: a body with a cavity, the body having a cavity and an opening on a bottom of the cavity; tracks on opposite sides of the body on outside of the body, the tracks configured to attach to bar hangers; a source of light inside of the cavity; reflector inside of the cavity below the source of light; and a plate below the optics, the plate secured to the body to close the opening of the cavity, the plate further having a central opening for passage of light from inside to outside of the cavity.