Mining Vehicle Boom Obstacle Avoidance Control

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Solution Overview

Problem

Mining vehicles face challenges in navigating limited spaces within mines and other work sites due to complex boom structures, which can lead to collisions with obstacles, requiring demanding and time-consuming operator intervention to adjust the boom positions manually.

Innovation Solution

A control system and method for automatically controlling the boom and mining work device to avoid obstacles by using sensors and environment observing systems to determine safe positions and paths, allowing the vehicle to bypass obstacles and maintain stability, with features like alarm systems, remote operation, and graphical displays for operator guidance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the operator manually controls the boom to avoid obstacles in limited spaces, then collision avoidance is achieved, but the operation becomes demanding and time-consuming

Engineering Contradiction:
Improvecollision avoidanceVSAvoidtime-consuming operation
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary scanning of the environment using observing means (sensors, scanners) to identify obstacles and calculate safe boom positions before the mining vehicle moves. This advance preparation allows the control unit to pre-determine collision-free paths, eliminating the need for time-consuming manual adjustments during actual movement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system automatically monitors the environment, calculates safe positions, and adjusts the boom without requiring continuous operator intervention. The system serves itself by using its own observing means and control unit to autonomously prevent collisions, freeing the operator from demanding manual control tasks.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the operator manually adjusts the boom position to navigate tight spaces, then the mining vehicle can move without hitting obstacles, but the operation requires stopping and repositioning the operator

Engineering Contradiction:
Improvenavigation capabilityVSAvoidoperator convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The control unit acts as an intermediary between the operator and the complex boom control system. It receives high-level commands from the operator and automatically handles the complex calculations and adjustments needed to navigate tight spaces, eliminating the need for the operator to physically reposition within the vehicle.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces manual mechanical control with automated electronic control. The observing means and control unit substitute for the operator's physical presence and manual adjustments, using sensors and algorithms to determine safe boom positions that would otherwise require the operator to stop and reposition themselves.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If the boom is kept in a transport position for vehicle movement, then the mining vehicle can move more freely, but the boom may hit walls or obstacles in narrow tunnels

Engineering Contradiction:
Improvevehicle movement speedVSAvoidcollision risk
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system dynamically adjusts the boom position during vehicle movement based on real-time environmental data from observing means. Rather than keeping the boom in a fixed transport position, the control unit continuously monitors obstacles and automatically repositions the boom to avoid collisions, enabling both movement speed and collision avoidance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The observing means continuously provides feedback about the environment to the control unit, which adjusts the boom position in response to detected obstacles. This closed-loop feedback system allows the vehicle to move at normal speeds while automatically preventing boom collisions with walls or other obstacles in narrow tunnels.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3005006B1Method of controlling a mining vehicle and associated mining vehicle
Publication Date: 2020.05.13 SANDVIK MINING & CONSTR OY
  • EP3005006B1 patent drawingFigure 1~3
  • EP3005006B1 patent drawingFigure 4~6
  • EP3005006B1 patent drawingFigure 7~8

AI summary

The invention relates to a mining vehicle comprising: a movable carrier (2); at least one boom (4) comprising several boom joints (5); several boom actuators (16) for moving the boom (4) in different positions; at least one mining work device (9) arranged at a distal portion of the boom (4); and at least one control unit (18) for controlling the position of at least one of the boom (4) and the mining work device (9). The mining vehicle further comprises observing means (32) for obtaining information indicative of a position of at least one of the boom and the mining work device (9) in which collision to an obstacle can be avoided. The control unit (18) is further configured to control the position of at least one of the boom (4) and the mining work device (9) in response to the obtained information to avoid hitting the obstacle when the mining vehicle (1) moves. There is also disclosed a method and a computer program for controlling a position of at least one of a boom and a mining work device (9) of a mining vehicle while moving the mining vehicle.