Mining Machine Path Management System Using GPS Positional Data

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Solution Overview

Problem

Assessing and optimizing the traveling path of mining machines in mines is challenging due to varying paths based on mineral ore extraction progress, and existing systems lack effective methods to determine actual traveled paths and provide operational guidance for improved productivity.

Innovation Solution

A system comprising a positional information detecting unit, a traveling path calculating unit, and an estimating unit that acquires and generates a reference traveling path from actual path data, estimating wheel damage using the formula DM=k×LD×V2/R, and generates reports for operators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a mining machine travels in a mine without a predetermined traveling path, then the machine can adapt to varying mineral ore extraction progress, but it becomes difficult to determine and assess the actual traveling path for productivity improvement

Engineering Contradiction:
Improveadaptability to varying extraction progressVSAvoidloss of traveling path information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent uses GPS positional information to create a digital copy of the actual traveling path. The traveling path calculating unit generates reference traveling path information that replicates the actual path taken by the mining machine, enabling path assessment without physical markers or predetermined routes

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces traditional mechanical path marking systems with wireless communication and GPS-based positional information detection. Instead of physical path indicators, the system uses electronic data transmission to capture, store, and analyze traveling path information

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If positional information is collected continuously to determine accurate traveling paths, then path determination accuracy improves, but information processing complexity and storage requirements increase

Engineering Contradiction:
Improvetraveling path determination accuracyVSAvoidinformation processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential positional information needed for path determination from the continuous data stream. The traveling path calculating unit processes GPS coordinates to generate reference traveling path information, filtering out redundant data while maintaining path accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs preliminary processing of positional information by generating reference traveling path information in advance. This pre-processed data can be stored and reused for multiple assessments, reducing the need for real-time complex processing

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9697654B2System for managing mining machine and method for managing mining machine
Publication Date: 2017.07.04 KOMATSU LTD
  • US9697654B2 patent drawing
  • US9697654B2 patent drawing
  • US9697654B2 patent drawing

AI summary

A system for managing a mining machine is included in a mining machine that travels in a mine. The system includes: a positional information detecting unit configured to acquire positional information indicating a position of the mining machine; and a traveling path calculating unit configured to obtain, from each of a plurality of the mining machines, positional information about an actual traveling path on which each of the mining machines actually has traveled, and generate a reference traveling path in the mine with the obtained positional information.