3D Position Tracking for Mining Plant Components

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Solution Overview

Problem

Existing methods for determining the precise position and location of plant components in dynamic mining processes, such as coal mining, are inadequate for accurately tracking changes in the absolute and relative locations of technical components due to mining progress and wear, which can lead to collisions and inefficiencies in the extraction process.

Innovation Solution

A method utilizing a measuring object with at least four clearly-defined object points, detectable by image sensors, to reconstruct the three-dimensional position of plant components relative to the detection unit, allowing for precise determination of the location and orientation of face conveyors and extracting machines in relation to shield-type support systems, thereby preventing collisions and optimizing the extraction process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If inertial navigation systems are used to determine position in two-dimensional space, then position data can be obtained, but accurate three-dimensional location tracking of plant components cannot be achieved

Engineering Contradiction:
Improveposition determination accuracyVSAvoidthree-dimensional space coverage
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent transitions from two-dimensional inertial navigation to three-dimensional optical measurement by using image sensors to capture spatial coordinates of plant components in 3D space, enabling comprehensive location tracking that includes vertical dimension and spatial orientation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If multiple detection units are distributed along the shield-type support system to track plant components, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvelocation and position determination accuracyVSAvoidnumber of detection units and system configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a sufficient number of object points (at least four) on each measuring object to enable complete 3D reconstruction, rather than distributing many detection units throughout the system. This partial action approach achieves full measurement capability with fewer components

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If measuring objects with at least four object points are used on each plant component, then three-dimensional position reconstruction accuracy is improved, but the quantity of substance increases

Engineering Contradiction:
Improve3D position reconstruction accuracyVSAvoidnumber of object points and measuring objects
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent creates a virtual copy of the plant component's spatial position by detecting the coordinates of object points and reconstructing the 3D position through evaluation, rather than physically tracking the entire component with multiple sensors

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate and efficient tracking of plant components, preventing collisions and optimizing the extraction process by providing precise location and orientation data, even in dynamic mining environments, thereby improving operational safety and efficiency.

Implementation Method 1

the position and/or location of at least one plant component being determined by way of an evaluation system that includes at least one detection unit... by means of which a change in the location or a change in the position of a plant component in relation to the surrounding area can be detected

Methodology Applied
Scientific EffectImage projection and 3D reconstruction: Photogrammetry

Data Source

PatentEP2536918B1Method for determining the position of plant components in mining extracting plants
Publication Date: 2017.05.31 CATERPILLER GLOBAL MINING EURO GMBH
  • EP2536918B1 patent drawingFigure 1~2
  • EP2536918B1 patent drawingFigure 3~5
  • EP2536918B1 patent drawingFigure 6~8

AI summary

The invention relates to a method for determining the position and/or location of plant components of a mining extracting plant, which includes at least one face conveyor (8), a shield- type support system (1) having a plurality of shield- type support frames (2) and an extracting machine (6) that is moveable along the face conveyor (8), wherein the position and/or location of at least one plant component is determined by way of an evaluation system that includes at least one detection unit (25). In order to be able to determine the location and/or position of at least one plant component even in the case of a dynamic mineral mining process, the at least one detection unit (25) includes an image sensor, by way of which at least four object points (21), which are at a predetermined spacing to each other and are detectable within the optical wavelength range, of at least one measuring object (20) associated with one of the plant components, are detected. Using the evaluation system, the position and/or location of the plant component can be determined from the projection of the object points detected by way of the image sensor.