Underground Mining Pose Control via Triangular Radar Arrays

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Solution Overview

Problem

Existing underground mining and tunneling machine pose control systems using LASER technology are prone to failures due to environmental adversities like dust and dirt, leading to unreliable and inaccurate positioning.

Innovation Solution

A RADAR-based pose control system with triangularly arranged RADAR antennas and reflecting modules, utilizing FMCW RADAR technology and UWB positioning units, to provide robust and accurate pose measurement and control, independent of optical measurement systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LASER technology is used for pose control, then positioning capability is provided, but reliability deteriorates due to dust and dirt in harsh environments

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddust and dirt interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the optical LASER measurement system with a RADAR-based electromagnetic wave system. RADAR antennas transmit electromagnetic waves that reflect off targets and return to the antennas, enabling pose measurement without being affected by dust, dirt, or other environmental contaminants that plague optical systems. This substitution of measurement physics fundamentally resolves the reliability issue in harsh mining environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from optical wavelength (LASER) to electromagnetic wavelength (RADAR). By operating in the microwave/radio frequency range rather than the visible or infrared spectrum, the system achieves penetration through dust and dirt that completely blocks optical wavelengths, thereby maintaining reliable operation in contaminated environments.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If LASER technology is used for pose control, then positioning is achieved, but measurement precision deteriorates in harsh environments

Engineering Contradiction:
Improvepose measurement accuracyVSAvoiddust and dirt interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the optical LASER measurement system with a RADAR-based electromagnetic wave system. RADAR antennas transmit electromagnetic waves that reflect off targets and return to the antennas, enabling pose measurement without being affected by dust, dirt, or other environmental contaminants that plague optical systems. This substitution of measurement physics fundamentally resolves the reliability issue in harsh mining environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If RADAR antennas and reflecting modules are arranged in triangular formation, then pose control accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvepose control accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple RADAR antennas and reflecting modules into an integrated triangular formation system. By merging these components into a coordinated geometric arrangement, the system achieves accurate pose control through triangulation and time-difference-of-arrival measurements while maintaining manageable complexity through systematic integration rather than ad hoc component placement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses the triangular spatial formation to introduce geometric dimensionality into the measurement system. The three-point arrangement in three-dimensional space enables accurate determination of pose parameters (position and orientation) by exploiting spatial relationships and angle measurements, transforming a potentially complex multi-sensor problem into an elegant geometric solution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The RADAR-based system ensures reliable and accurate pose control of underground machines, even in harsh environments, with improved durability and real-time positioning capabilities, reducing the need for frequent reimplementation and enhancing tunnel drilling precision.

Implementation Method 1

sending at least one RADAR ray with each of the RADAR antennas towards the at least one RADAR reflecting module and at least indirectly reflecting the RADAR ray by the at least one RADAR reflecting module and receiving the at least one reflected RADAR ray by the RADAR antennas

Methodology Applied
Scientific EffectRADAR (Radio Detection and Ranging): Radar

Data Source

PatentEP4425214A1Method for and system operating an underground mining and tunneling machine
Publication Date: 2024.09.04 INDURAD
  • EP4425214A1 patent drawingFigure 1
  • EP4425214A1 patent drawingFigure 2
  • EP4425214A1 patent drawingFigure 3

AI summary

Method for controlling the pose of at least a part of an underground mobile machine (1) within a heading (100) by means of a pose control system (10), comprising: providing at least one RADAR antenna (11), providing at least one RADAR reflecting module (12), whereas the RADAR antenna (11) or the RADAR reflecting module (12) is arranged at least twice forming the pose control system (10), so that the RADAR antennas (11) and the at least one RADAR reflecting module (12) are arranged in a triangular formation, identifying at least one defined measuring position (14) in the heading (100) distal to the mobile machine (1), defining a RADAR aligning range (13) between the mobile machine (1) and the defined measuring position (14) forming two end points, whereas at a first end point the at least two RADAR antennas (11) are arranged and at a second end point the at least one RADAR reflecting module (12) is arranged, and sending at least one RADAR ray with each of the RADAR antennas (11) towards the at least one RADAR reflecting module (12) and at least indirectly reflecting the RADAR ray by the at least one RADAR reflecting module (12) and receiving the at least one reflected RADAR ray by the RADAR antennas (11) and computing the pose of at least the part of the underground mobile machine (1) by means of a computing unit (15) of the system (10). Also a system (10) for operating such a method.