Autonomous Mining Vehicle Routing Around Dust-Blind Zones

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Solution Overview

Problem

Autonomous mine vehicles face decreased work efficiency due to dust generation, which hinders obstacle detection using stereo cameras and LiDAR, leading to frequent stops and route adjustments.

Innovation Solution

An autonomous mine vehicle equipped with a LiDAR and a travelling route setting device that calculates an alternative route around undetected areas caused by dust, using positional relationships to update the scheduled route and avoid dust-affected regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If autonomous vehicles are introduced to replace human-operated dump trucks, then productivity and operational efficiency are improved, but high initial costs and infrastructure requirements worsen the economic feasibility

Engineering Contradiction:
Improvemining operation productivityVSAvoidautonomous vehicle system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The autonomous vehicle system is divided into separate functional modules: autonomous driving control system, communication system, task management system, and vehicle control system. Each module operates independently but communicates through the established communication system, allowing the complex system to be developed, tested, and maintained in manageable segments while achieving high productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A base station serves as an intermediary between the autonomous vehicles and the central control system. The base station receives task information from the task management system and transmits it to vehicles, while also collecting vehicle status data and transmitting it back to the control system. This intermediary architecture reduces direct system complexity by providing a centralized communication hub

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If existing autonomous vehicle technologies are adapted for mining operations, then implementation speed is improved, but safety and reliability worsen due to unproven performance in harsh mining environments

Engineering Contradiction:
Improvetechnology implementation timeVSAvoidautonomous vehicle reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The autonomous driving control system dynamically adjusts its operation based on real-time environmental conditions detected by sensors. The system modifies driving parameters, speed, and navigation decisions according to actual mining site conditions such as terrain, weather, and obstacle presence, ensuring reliable performance across varying harsh environments rather than relying on fixed pre-programmed behaviors

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Multiple sensors continuously monitor the vehicle's environment and status, providing real-time feedback to the autonomous driving control system. The system processes this feedback and adjusts its control outputs accordingly, creating a closed-loop control system that adapts to changing conditions. Vehicle status information is also fed back to the task management system for continuous task adjustment and optimization

Inventive Principle:
Principle #23Feedback

3Measurement precision

If comprehensive sensor systems and communication infrastructure are deployed, then measurement precision and control accuracy are improved, but device complexity and initial investment worsen

Engineering Contradiction:
Improveenvironmental perception accuracyVSAvoidsensor and communication system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The communication system is designed to perform multiple functions: transmitting task information from the task management system to vehicles, receiving vehicle status data, coordinating between different vehicle types (autonomous and non-autonomous), and interfacing with the base station. This multi-functional communication infrastructure reduces overall system complexity by consolidating multiple communication needs into a single unified system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The autonomous driving control system integrates multiple sensor inputs (cameras, LIDAR, radar, GPS) and processes them together to form a unified environmental perception model. The communication system merges task management, vehicle control, and data transmission functions into a single integrated architecture, reducing the number of separate systems needed while maintaining high measurement precision

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4404020B1Autonomous mining vehicle
Publication Date: 2026.05.06 HITACHI CONSTRUCTION MACHINERY CO LTD
  • EP4404020B1 patent drawingFigure 1
  • EP4404020B1 patent drawingFigure 2
  • EP4404020B1 patent drawingFigure 3

AI summary

An object of the invention of the application is to provide an autonomous travelling mine vehicle that can suppress a decrease in work efficiency when dust is generated at a work site. Therefore, the autonomous travelling mine vehicle includes a surrounding monitoring sensor that measures a three-dimensional point cloud of a terrain profile around the vehicle body, and a travelling route setting device calculates an undetected area representing a terrain profile part that the surrounding monitoring sensor cannot measure, calculates an alternative route on which the vehicle body can travel without passing through the undetected area on the basis of the positional relationship between the undetected area and the vehicle body, and updates the scheduled route with the alternative route.