Molecularly Imprinted Polymer Immobilization on Amorphous Carbon

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Solution Overview

Problem

Current sensors using molecularly imprinted polymers face challenges in achieving stable and homogeneous receptor attachment, consistency in receptor distribution, and sensitivity due to the use of adhesives that block pores and are not dynamic, leading to high variability and labor-intensive synthesis and handling processes.

Innovation Solution

The method involves covalently immobilizing molecularly imprinted polymers onto substrates with an amorphous carbon surface, using alkenyl groups for stable and homogeneous grafting, allowing for patterned immobilization and regeneration, and enabling sensors that are cost-effective, reliable, and reusable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adhesive layers are used to immobilize MIP particles on the substrate, then the MIPs can be attached to the substrate, but the adhesive blocks the pores of the MIPs leading to reduced sensor sensitivity

Engineering Contradiction:
ImproveMIP attachment stabilityVSAvoidsensor sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent removes the adhesive layer entirely from the sensor structure. Instead of using adhesive to attach MIP particles, the invention uses direct covalent bonding between functional groups on the MIP surface and complementary functional groups on the substrate surface, eliminating the pore-blocking adhesive layer while maintaining stable attachment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces functional groups (such as carboxyl, amine, or hydroxyl groups) as intermediary bonding sites on both the substrate and MIP surfaces. These functional groups mediate the attachment process through covalent bonding, replacing the adhesive layer's attachment function without blocking MIP pores.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If bulk MIP particles are used and require crushing and washing, then the MIPs can be prepared and immobilized, but the process becomes time and labor consuming

Engineering Contradiction:
ImproveMIP preparation feasibilityVSAvoidsynthesis and handling time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent segments the MIP preparation process by synthesizing MIP particles with controlled sizes and surface functionalities that enable direct immobilization. This eliminates the need for subsequent crushing and washing steps, as the particles are ready for direct attachment to the substrate through their surface functional groups.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary functionalization of the MIP particle surfaces during the synthesis stage, incorporating reactive functional groups that will later enable direct covalent bonding to the substrate. This preliminary preparation eliminates the need for time-consuming post-synthesis processing steps like crushing and washing.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If adhesive layers are used for MIP immobilization, then the MIPs can be fixed on the substrate, but the adhesive does not withstand dynamic measurements and prevents regeneration

Engineering Contradiction:
ImproveMIP fixation stabilityVSAvoidsubstrate regeneration capability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent changes the bonding mechanism from physical adhesion (adhesive layers) to chemical covalent bonding. This parameter change in bond strength and reversibility enables the MIPs to withstand dynamic measurements while allowing regeneration through controlled breaking of the covalent bonds or desorption processes.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional MIP immobilization methods are used, then the MIPs can be attached to the substrate, but there is high variability between different sensor transducer substrates

Engineering Contradiction:
ImproveMIP immobilization simplicityVSAvoidreceptor distribution consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent develops a universal immobilization protocol using covalent bonding that works consistently across different substrate types (gold, silicon, glass, carbon). The method uses通用的 functional group chemistry that can be applied to various substrate materials, ensuring consistent MIP attachment and distribution regardless of the specific substrate used.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in sensors that are highly selective, tunable, scalable, and user-friendly, with low variability between substrates, capable of detecting a variety of target molecules with improved sensitivity and stability, and can be regenerated, addressing the limitations of previous methods.

Implementation Method 1

covalently immobilizing a molecularly imprinted polymer onto a substrate, by mediation of alkenyl groups

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Data Source

PatentEP3415899B1Method for immobilizing molecularly imprinted polymers
Publication Date: 2022.02.09 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • EP3415899B1 patent drawingFigure 1a~2b
  • EP3415899B1 patent drawingFigure 3~4
  • EP3415899B1 patent drawingFigure 5~6

AI summary

In a first aspect, the present invention relates to a method for immobilizing a molecularly imprinted polymer onto a substrate, comprising: a. providing a substrate having an amorphous carbon surface; and b. grafting the molecularly imprinted polymer onto the amorphous carbon surface.