MIP-Coated Carbon Electrode for Microplastic Electrochemical Sensing

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Solution Overview

Problem

There is a lack of a simple, effective, and inexpensive method to detect the presence of microplastics and nanoplastics in fluid environments, which poses a growing concern due to their potential neurotoxicity and environmental impact, with existing optical sensors being developmental and lacking standard techniques.

Innovation Solution

A sensor system comprising a screen-printed carbon electrode with a molecularly imprinted polymer layer and an electrochemical control unit, capable of transmitting an electronic current and generating a detection signal based on electrochemical responses, is used to detect and quantify microplastics and nanoplastics in fluid environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical sensors are used to detect microplastics, then detection capability is provided, but the measurements are developmental and lack standardization

Engineering Contradiction:
Improvedetection capabilityVSAvoidstandardization
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces optical sensing mechanisms with an electrochemical sensor system comprising a screen-printed carbon electrode with molecularly imprinted polymer coating. This electrochemical approach provides standardized, quantitative measurements through electrical signal transduction, eliminating the developmental and non-standardized nature of optical methods while maintaining detection capability for microplastics and nanoplastics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from optical properties to electrochemical properties. By coating the electrode with molecularly imprinted polymer that selectively binds to plastic particles, the system transforms the detection mechanism to measure electrochemical responses (current, voltage, impedance) that correlate with plastic concentration, providing standardized and reliable measurements

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If simple and inexpensive detection methods are developed, then accessibility is improved, but detection effectiveness may be compromised

Engineering Contradiction:
Improvecost-effectivenessVSAvoiddetection effectiveness
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent employs screen-printed carbon electrodes which are inexpensive, disposable sensing elements. These electrodes can be mass-produced using screen printing technology, making the detection system cost-effective and accessible while maintaining adequate detection effectiveness for environmental monitoring applications where high precision is needed but cost constraints exist

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a composite sensing surface by coating the carbon electrode with molecularly imprinted polymer. This composite structure combines the electrical conductivity and low cost of carbon with the selective binding capability of the polymer, achieving both cost-effectiveness and detection effectiveness simultaneously

Inventive Principle:
Principle #40Composite materials

3Reliability

If a standardized detection method is established, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovestandardizationVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the electrochemical sensor to serve multiple functions: detection of various plastic types, quantification of concentration, and potential differentiation of particle sizes. The molecularly imprinted polymer can be formulated with different monomers to target different plastic polymers, providing a universal platform that reduces overall system complexity while maintaining standardization and reliability across applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects and quantifies microplastics and nanoplastics in concentrations ranging from 2.1×10−9 g/L to 2.1×10−4 g/L, with a sensitivity to sizes between 50 nm and 1000 nm, providing a reliable and cost-effective solution for monitoring plastic presence.

Implementation Method 1

an electrochemical control unit operably connected to the sensor electrode, wherein the electrochemical control unit device is configured to transmit an electronic current into the sensor electrode

Methodology Applied
Scientific EffectElectrochemical response: Redox Reactions

Implementation Method 2

a molecularly imprinted polymer layer superposed onto the screen-printed carbon electrode

Methodology Applied
Scientific EffectMolecular imprinting: Adsorption

Data Source

PatentUS12523590B1Sensing plastics with electrode sensor to monitor fluid environments
Publication Date: 2026.01.13 FLORIDA POLYTECHNIC UNIV
  • US12523590B1 patent drawing
  • US12523590B1 patent drawing
  • US12523590B1 patent drawing

AI summary

The invention relates to a novel sensor system and method for detecting microplastics and nanoplastics in fluid environments with high sensitivity and specificity. The system comprises a screen-printed carbon electrode coated with a molecularly imprinted polymer layer, designed to selectively bind target plastics. An electrochemical control unit, such as a potentiostat, transmits currents to the electrode, inducing a measurable electrochemical response. The MIP layer features cavities tailored to the shape and size of specific plastics, enhancing selectivity. The sensor detects plastics across a wide concentration range and particle sizes, utilizing techniques like cyclic voltammetry and differential pulse voltammetry. The system supports wireless data acquisition and is adaptable for use in real-time monitoring in various environments. The sensor system can be configured to support multiple sensors in order to quantify concentrations of different plastic types and sizes.