Vehicle Mirror Angle Detection Without Spring Bias

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Solution Overview

Problem

Conventional vehicle mirror apparatuses with mirror surface angle detection devices using a male thread member and a nut member require a spring to bias the mover for accurate angle detection, limiting the design's flexibility and efficiency.

Innovation Solution

The solution involves a mover connected to the nut member via a ball joint, allowing it to move along the male thread member without rotating relative to the male thread member, eliminating the need for a spring bias and enhancing the detection mechanism's reliability and precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a spring is used to bias the mover for accurate angle detection, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemirror surface angle detection precisionVSAvoiddetection device structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the spring component from the detection device. By using a mover that can rotate relative to the nut member but is prevented from rotating relative to the male thread member, the spring biasing mechanism is completely removed while maintaining accurate angle detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical spring biasing system with a rotational constraint mechanism. The mover's rotation relative to the nut member is allowed, but rotation relative to the male thread member is prevented through structural design, substituting the spring's axial biasing function with a rotational prevention mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a spring is used to bias the mover, then reliability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvedetection mechanism reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The spring component is extracted from the assembly, eliminating the need for spring installation, adjustment, and maintenance. The mover is directly connected to the nut member via a ball joint, and its rotational prevention relative to the male thread member is achieved through the connection structure itself, simplifying manufacturing and assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mover structure itself provides the rotational prevention function through its connection to the male thread member, without requiring external spring components. The ball joint connection between the mover and nut member automatically allows the necessary rotation while the connection to the male thread member prevents unwanted rotation, making the system self-regulating.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If the mover is prevented from rotating relative to the male thread member, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveangle detection accuracyVSAvoidmover constraint mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention merges the rotational prevention function into the existing connection structure between the mover and the male thread member. The same connection that allows axial movement of the mover along the male thread member also inherently prevents rotation, combining multiple functions into a single structural arrangement rather than adding separate constraint mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection structure between the mover and the male thread member serves multiple functions: it allows axial movement for angle detection, prevents rotation for measurement accuracy, and provides structural support. This multi-functional design eliminates the need for separate components for each function, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables precise mirror surface angle detection without the use of a spring, improving the apparatus's operational efficiency and flexibility, allowing for more robust and reliable angle adjustments.

Implementation Method 1

the mover having a front end connected to the nut member at a position in a back of a front end of the nut member so as to be rotatable relative to the nut member around an axis of the nut member

Methodology Applied
Scientific EffectBall joint connection: Ball

Data Source

PatentUS9340159B2Vehicle mirror apparatus
Publication Date: 2016.05.17 MURAKAMI CORP
  • US9340159B2 patent drawing
  • US9340159B2 patent drawing
  • US9340159B2 patent drawing

AI summary

Moving a mover for mirror surface angle detection following a nut member along a male thread member in such a manner that the mover is rotatable relative to the nut member and is non-rotatable relative to the male thread member, without biasing the mover by means of a spring. A communication hole is provided in a male thread member along a shaft axis of the male thread member. A mover is inserted through the communication hole so as to be movable in an axial direction. A front end of the mover is connected to a position in a back of a front end of a nut member so as to be rotatable relative to the nut member around the axis of the nut member. A position detection device detects a position of the mover relative to a base member in a direction along the male thread member.