Vehicle Inside Mirror Assembly Tilting Mechanism

Solution Overview

Problem

Existing inside mirror assemblies for vehicles suffer from image overlap between real and virtual images during day and night reflection modes, causing driver discomfort and inconvenience in recognizing the reflection mode changes, and they often experience play and vibration in the tilting mechanism.

Innovation Solution

An inside mirror assembly with a simplified tilting mechanism using two pivot shafts and a spring coupling unit to adjust the tilting reflective plate, ensuring only a real image is seen in day mode and reducing light reflectivity in night mode to prevent driver blindness, while preventing vibration and play.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a tilting mechanism with multiple pivot shafts and linkage structures is used to adjust the reflective plate, then the tilting function is achieved, but play and vibration occur in the mechanism

Engineering Contradiction:
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The tilting mechanism is divided into two independent pivot shafts instead of a complex linkage system. The first pivot shaft tilts the upper end of the reflective plate while the second pivot shaft tilts the lower end, achieving the desired tilting function with simpler, more reliable components that eliminate play and vibration.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If both first and second reflective surfaces are used in the prism glass, then day and night reflection modes are implemented, but real and virtual images overlap causing driver discomfort

Engineering Contradiction:
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The reflective surface is divided into two separate reflective plates (first reflective plate and second reflective plate) instead of using both surfaces of a single prism glass. This segmentation allows independent control of each reflective surface, enabling day and night modes while preventing image overlap by ensuring only one reflective plate is active at a time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful virtual image effect is eliminated by extracting the problematic second reflective surface from the prism glass structure and replacing it with a separate second reflective plate that can be independently controlled and positioned to avoid image overlap with the first reflective plate.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If the housing is tilted to adjust reflection angle in night mode, then light reflectivity is reduced, but the driver experiences inconvenience in recognizing the reflection mode

Engineering Contradiction:
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

A trace indicator is provided that changes its visual appearance or position to indicate the current reflection mode (day or night) to the driver. This allows the driver to recognize the active mode without confusion, even when the housing is tilted, by providing clear visual feedback about the system's state.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a clear rear view without virtual images in day mode and reduces light reflectivity at night, enhancing driver comfort and reducing the complexity and instability of the tilting mechanism.

Implementation Method 1

a spring coupling unit, configured to elastically couple the second pivot shaft to the housing

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10227045B2Inside mirror assembly of vehicle
Publication Date: 2019.03.12
  • US10227045B2 patent drawing
  • US10227045B2 patent drawing
  • US10227045B2 patent drawing

AI summary

An inside mirror assembly of a vehicle, the assembly having an improved structure capable of implementing reflective surfaces of a day mode and a night mode according to light reflectivity. The mirror assembly has a simplified mechanism for operating a tilting reflective plate by adopting two pivot shafts to it. The tilting reflective plate is prevented from vibrating, and play is prevented using the tensile force of a spring.