Vehicle Outer Mirror Asymmetric V-Gap Wind Noise Reduction

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Solution Overview

Problem

Conventional vehicle outer mirrors allow wind to enter the gap between the mirror visor and side glass, increasing wind speed and noise transmission into the passenger compartment.

Innovation Solution

The outer mirror design features a mirror stay and visor with a flow-contracting V-gap shape, where the distance between the mirror visor's inner side face and the vehicle body side face decreases towards the rear, reducing wind speed and turbulence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the mirror visor is positioned parallel to the side glass, then the mirror structure is simple and easy to manufacture, but wind enters the gap between the mirror visor and side glass, increasing wind speed and noise transmission into the passenger compartment

Engineering Contradiction:
Improvemirror structure simplicityVSAvoidnoise transmission
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by configuring the mirror visor at an angle relative to the side glass rather than parallel, creating a tapered gap that is wider at the front and narrower at the rear. This asymmetric arrangement prevents wind from directly entering the gap while maintaining manufacturing feasibility, thereby reducing noise transmission into the passenger compartment.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent converts the harmful effect of wind entering the gap into a beneficial flow pattern by designing the gap to be open at the front and closed at the rear. The wind flow is redirected along the exterior surface, transforming the potential noise-generating turbulence into a controlled flow that reduces noise transmission while maintaining the simple mirror structure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If the gap between mirror visor and side glass is reduced, then noise transmission is decreased, but wind flow turbulence increases and may affect mirror performance

Engineering Contradiction:
Improvenoise transmissionVSAvoidwind flow stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent resolves the contradiction by transitioning from a uniform gap configuration to a three-dimensional tapered gap where the distance between the mirror visor and side glass varies along the length. This dimensional change allows the gap to be wider at the front for stable wind flow and narrower at the rear for reduced noise transmission, simultaneously achieving both objectives.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies parameter changes by varying the gap width parameter along the length of the mirror visor. The gap is designed to be larger at the front end and progressively smaller toward the rear end, optimizing both wind flow stability and noise reduction performance through controlled parameter variation rather than maintaining a constant gap dimension.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces wind noise by dispersing wind flow and minimizing turbulence, leading to lower noise intensity transmitted through the side glass into the passenger compartment.

Implementation Method 1

a wind progressing toward the vehicle rear enters into a gap between the mirror visor and the side glass opposing the mirror visor

Methodology Applied
Scientific EffectWind flow: Convection

Implementation Method 2

the wind speed increases, and it may not be possible to reduce transmitted noise

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS10589681B2Outer mirror for vehicle
Publication Date: 2020.03.17 TOYOTA JIDOSHA KK
  • US10589681B2 patent drawing
  • US10589681B2 patent drawing
  • US10589681B2 patent drawing

AI summary

An outer mirror for a vehicle according to the technology of the present disclosure includes a mirror stay, a mirror visor, and a mirror for checking behind the vehicle. The mirror stay is provided at a vehicle body side face. The mirror visor is supported by the mirror stay and includes an opening portion at a vehicle rear side. The mirror is provided in the opening portion. In a horizontal section cut through the mirror visor, a distance between a vehicle width direction inner side face of the mirror visor and the vehicle body side face decreases toward the vehicle rear from a front end portion of the mirror visor.