Rearview Mirror Bezel With Integrated Lighting and Protected Electronics

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Solution Overview

Problem

Conventional rearview mirror assemblies have inefficiencies in space utilization and manufacturing costs due to separate modules for different functions, leading to exposed components and lost installation space during adjustment, which limits the integration of additional features and information for drivers.

Innovation Solution

A multi-function rearview device with a bezel that integrates multiple light assemblies and electronic components, including a camera and display, attached to a movable housing that adjusts as a single unit, allowing for enhanced space utilization and additional feature integration behind the rearview element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate modules are used for different functions in rearview mirror assemblies, then each function can be independently implemented, but space utilization is reduced and manufacturing costs increase

Engineering Contradiction:
Improvefunctional integrationVSAvoidspace utilization
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent integrates multiple separate functional modules (turn signal indicator, blind spot indicator, approach light, puddle light, logo light, and cosmetic mirror light) into a single integrated circuit board. This merging eliminates the need for separate modules, reducing overall space requirements while maintaining all individual functions within the mirror assembly housing.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If separate modules are used for different functions in rearview mirror assemblies, then each function can be independently implemented, but manufacturing costs increase

Engineering Contradiction:
Improvefunctional integrationVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent consolidates multiple light sources, control circuits, and connection terminals onto a single integrated circuit board. This reduces the number of separate components that need to be sourced, assembled, and tested, thereby lowering manufacturing complexity and cost while maintaining full functional capability.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the rearview element is moveable for adjustment, then driver positioning is improved, but components are exposed to environmental conditions during adjustment

Engineering Contradiction:
Improveadjustment capabilityVSAvoidenvironmental exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent nests the integrated circuit board containing all electronic components and light sources within a protected housing that remains stationary. The moveable rearview element is mechanically coupled to this protected assembly, allowing the element to adjust while the sensitive electronic components remain enclosed and shielded from environmental conditions throughout the adjustment range.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved space utilization and reduced manufacturing costs by integrating multiple functions into a single, sealed unit, enabling additional features and improved driver information without exposing components to environmental conditions during adjustment.

Implementation Method 1

at least one light assembly positioned within the interior space of the bezel

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS11878629B2Light emitting mirror bezel
Publication Date: 2024.01.23 MOTHERSON INNOVATIONS CO LTD
  • US11878629B2 patent drawing
  • US11878629B2 patent drawing
  • US11878629B2 patent drawing

AI summary

A multi-function rearview device for use with a vehicle includes a housing configured to be attached to the vehicle and to be moveable relative to the vehicle, a rearview element including at least one of a reflective element, a camera and a display element, a bezel formed at an outer portion of the multi-function rearview device surrounding the rearview element, with the rearview element being attached to at least one of the bezel and the housing, one or more light assemblies providing at least one or more light function indications, including a Human Machine Interface (HMI), and at least one sensor, the sensor controlling the one or more light assemblies or the display element.