Replaceable Rearview Mirror Bracket With Ball-Clamping Mechanism

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Solution Overview

Problem

Existing automobile interior rearview mirror supports, particularly double-ball-head and three-ball-head types, are difficult to replace due to their design, which limits adjustment angles and impact resistance, and often result in unstable rearview mirror installations.

Innovation Solution

A replaceable support system comprising a ball-clamping mechanism with a support base, an OEM base, a ball head base, a support pipe, a spring, and a conversion head, connected via a fastening screw, allowing for adjustable angles and secure locking to prevent looseness, while maintaining a compact and aesthetically pleasing design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional OEM double-ball-head or three-ball-head support is used, then the rearview mirror can be installed on the windshield, but the support cannot be replaced and has limited adjustment angle range

Engineering Contradiction:
Improveadjustment angle rangeVSAvoidreplaceability of support
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The support system is divided into three replaceable segments: the support base fixed in the rearview mirror, the replaceable support (ball head base, support pipe, conversion head), and the OEM base fixed on the windshield. This segmentation allows the middle segment to be easily replaced while keeping the outer segments fixed, solving both the replaceability and adjustment angle problems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector with standardized screw holes and the conversion head with universal ball head interface enable the replaceable support to work with different rearview mirror models and OEM bases. This universality allows users to replace supports across different mirror types while maintaining adjustability and impact resistance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a fixed support structure is used, then the rearview mirror installation is stable, but the support cannot be adjusted to different angles

Engineering Contradiction:
Improveadjustment angle rangeVSAvoidinstallation stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The support pipe incorporates a ball-clamping mechanism with a movable clamping block that can shift between clamped and released states. When clamped, the pipe is fixed at a specific angle providing stability; when released, the pipe can be adjusted to different angles providing adaptability. This dynamic mechanism resolves the contradiction between fixed stability and adjustable versatility.

Inventive Principle:
Principle #15Dynamics

3Ease of repair

If a replaceable support mechanism is introduced, then the support can be exchanged between different mirrors, but the impact resistance and safety coefficient may be compromised

Engineering Contradiction:
Improvereplaceability of supportVSAvoidimpact resistance and safety
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The support pipe includes a spring component positioned between the ball head base and conversion head. This spring acts as a cushioning element that absorbs impact forces during collisions, protecting the rearview mirror from shock damage. The spring's presence ensures that even though the support is replaceable, the impact resistance and safety coefficient are maintained through pre-installed shock absorption capability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of manufacture

If the connector and replaceable support are loosely connected, then assembly is easy, but the connection becomes unstable and loose

Engineering Contradiction:
Improveassembly easeVSAvoidconnection stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The connection between the connector and replaceable support uses a ball-clamping mechanism that replaces simple mechanical screw fastening with a spring-loaded clamping system. The clamping block, driven by a screw, presses the conversion head against the connector with spring force, providing stable connection. This mechanical substitution maintains ease of assembly through screw operation while achieving superior connection stability through elastic clamping force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy replacement and adjustment of rearview mirrors with enhanced safety and impact resistance, reducing the likelihood of shaking and improving overall reliability and market appeal by providing a secure, adjustable, and visually appealing solution.

Implementation Method 1

A spring and a ball pad are arranged within the support pipe of the replaceable support

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10017118B2Replaceable automobile interior rearview mirror bracket
Publication Date: 2018.07.10 PAN LEI
  • US10017118B2 patent drawing
  • US10017118B2 patent drawing
  • US10017118B2 patent drawing

AI summary

A replaceable automobile interior rearview mirror bracket comprises a support base (1) arranged in a body (6) of an automobile interior rearview mirror and an Original Equipment Manufacturer base (2) arranged on an automobile windshield (7), and a replaceable support (3) arranged between the support base (1) and the OEM base (2). The replaceable support (3) includes a ball head base (31), a support pipe (32), and a conversion head (35). The ball head base (31) is fixed with the OEM base (2), the support base (1) is provided with a connector (4), the connector (4) is connected with the conversion head (35) on the replaceable support (3), and the connector (4) is fixed with the replaceable support (3) through a fastening screw (5). The present application, realizing replacement of a double-ball-head support or a three-ball-head support, has advantages of easy disassembling and assembling, safety, reliability and the like.