Mirror Display Using Multiple Reflective Polarizers

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Solution Overview

Problem

Conventional half mirror plates in mirror displays face challenges in achieving sufficient reflectance in mirror mode without compromising screen luminance in display mode, and they often incur high production costs due to complex configurations and limited production efficiency.

Innovation Solution

A mirror display configuration utilizing multiple reflective polarizers with intersecting transmission axes, where at least two half mirror layers include a reflective polarizer with its transmission axis parallel or perpendicular to the polarizer in the display device, ensuring a sum of transmittance in the display mode and reflectance in the mirror mode of 100% or higher, while maintaining efficient production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single reflective polarizer is used as a half mirror layer, then the structure is simple, but the reflectance in mirror mode is limited to about 50% which is insufficient

Engineering Contradiction:
Improvestructure simplicityVSAvoidreflectance sufficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the half mirror layer into multiple reflective polarizer layers (first reflective polarizer layer and second reflective polarizer layer) with different transmission axis orientations. This segmentation allows each layer to contribute differently to the overall reflectance, achieving sufficient mirror mode reflectance while maintaining reasonable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure combining multiple reflective polarizer layers with different orientations and a retarder layer. This composite material approach enables the system to achieve both high reflectance in mirror mode and adequate transmittance in display mode, resolving the contradiction between simplicity and performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a vapor-deposited metal film is used as a half mirror layer, then the reflectance can be increased, but the screen luminance in display mode decreases because only part of incident light is transmitted

Engineering Contradiction:
ImprovereflectanceVSAvoidscreen luminance
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent changes the optical parameters by using multiple reflective polarizer layers with specific transmission axis orientations (parallel and perpendicular) combined with a retarder layer. This parameter configuration allows the system to achieve high reflectance in mirror mode while maintaining high transmittance in display mode, avoiding the luminance loss associated with metal films.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure of multiple reflective polarizer layers and a retarder layer that works together to control light polarization and reflection. This composite approach enables simultaneous optimization of reflectance and transmittance, overcoming the limitation of vapor-deposited metal films.

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple reflective polarizers with intersecting transmission axes are used to increase reflectance, then the reflectance in mirror mode increases significantly, but the production efficiency decreases due to complex configuration

Engineering Contradiction:
ImprovereflectanceVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments the reflective polarizer system into distinct first and second reflective polarizer layers with specific transmission axis orientations (parallel and perpendicular). This segmentation allows for standardized manufacturing of each layer independently, improving production efficiency while achieving high reflectance through the combined effect.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the transmission axis orientations of the reflective polarizers (parallel and perpendicular arrangements) to achieve high reflectance with a manageable configuration. This parameter optimization balances performance requirements with manufacturing feasibility, avoiding excessive complexity.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If the transmission axis of reflective polarizers is oriented at specific angles to maximize reflectance, then the mirror function is enhanced, but the area yield decreases requiring larger polarizer areas

Engineering Contradiction:
Improvemirror functionVSAvoidpolarizer area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent divides the polarizer system into multiple layers with different transmission axis orientations. This segmentation allows the transmission axes to be oriented at specific angles (parallel and perpendicular) to maximize reflectance while maintaining compact overall dimensions, avoiding the need for excessively large polarizer areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure of multiple reflective polarizer layers and a retarder layer that achieves high mirror function through their combined optical effects. This composite approach maximizes reflectance efficiency, reducing the required area compared to single-layer designs.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents a decrease in screen luminance during display mode while significantly increasing reflectance in mirror mode, offering excellent production efficiency and practical usability as both a display and a mirror.

Implementation Method 1

at least two half mirror layers include a reflective polarizer with its transmission axis parallel or perpendicular to the polarizer in the display device

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

the mirror display utilizes the display light to show an image in a region where the display light is emitted from the display device. When no display light is emitted from the display device, on the other hand, the mirror display reflects the outside light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10146086B2Mirror display, half mirror plate, and electronic device
Publication Date: 2018.12.04 SHARP KK
  • US10146086B2 patent drawing
  • US10146086B2 patent drawing
  • US10146086B2 patent drawing

AI summary

The present invention provides a mirror display that sufficiently prevents a decrease in the screen luminance in the display mode while sufficiently increasing the reflectance in the mirror mode, and also gives excellent production efficiency. The mirror display includes a half mirror plate including at least two half mirror layers; and a display device arranged on the backside of the half mirror plate, the display device including a polarizer, the at least two half mirror layers including at least one reflective polarizer, the transmission axis of the polarizer and the transmission axis of the at least one reflective polarizer being substantially parallel to each other or substantially perpendicular to each other, the mirror display configured to switch a display mode allowing display light to be emitted from the display device and to pass through the half mirror plate and a mirror mode preventing display light from being emitted from the display device, the mirror display exhibiting a sum of the transmittance in the display mode and the reflectance in the mirror mode of 100% or higher.