Mirror-Guided Cutting Length Display for Variable Cutting Depth

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cutting length display apparatuses for power tools lack precision and flexibility in displaying the position of a machining tool's cutting edge on a workpiece, particularly for portable power tools, due to limitations in adjusting the light beam's angle and movement in relation to the cutting depth.

Innovation Solution

A cutting length display apparatus with a mirror unit that deflects a light beam, using a combination of concave and deflecting mirror elements, and a cable system to adjust the reflection angle based on the set cutting depth, allowing for precise and flexible display of the cutting edge on the workpiece, even when the power tool is in motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed light beam path is used to display cutting edge position, then the device structure is simple, but the display precision and adaptability to different cutting depths are insufficient

Engineering Contradiction:
Improvecutting edge position display precisionVSAvoiddisplay unit structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a movable mirror unit that can change its position and orientation dynamically. The mirror unit is mounted on a movable carrier that can be positioned at different locations along the cutting depth range, and the mirror itself can be rotated to adjust the light beam deflection angle. This dynamic adjustment capability allows the system to adapt to different cutting depths and maintain precise cutting edge position display without requiring a completely different device structure for each cutting depth setting.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a mirror unit as an intermediary element between the light source and the workpiece. This mirror unit acts as a mediator that redirects the light beam at variable angles to indicate different cutting edge positions. By using this intermediary reflective element, the system achieves flexible and precise position indication without requiring direct mechanical coupling between the display mechanism and the cutting tool, thus resolving the contradiction between precision and structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the light beam angle is fixed, then the device is robust and simple, but it cannot adapt to changing cutting depths during machining

Engineering Contradiction:
Improveadaptability to different cutting depthsVSAvoidmirror unit adjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mirror unit is designed with movable mounting and rotational capability, allowing it to dynamically adjust its position and orientation in response to different cutting depth settings. The movable carrier can be positioned along a guide rail or track to accommodate various cutting depths, and the mirror can be rotated to deflect the light beam at the appropriate angle. This dynamic adaptability enables the same device to serve multiple cutting depth requirements without requiring multiple fixed-angle light sources.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustable mirror unit serves multiple functions: it deflects the light beam at variable angles to indicate different cutting edge positions, adapts to different cutting depth settings, and maintains accurate position indication across the entire cutting depth range. This single multi-functional component replaces what would otherwise require multiple fixed-angle light sources or complex mechanical display mechanisms for each cutting depth setting.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If a movable display element is used to track cutting edge position, then display accuracy improves, but the device becomes more complex and less reliable

Engineering Contradiction:
Improvecutting edge position display accuracyVSAvoiddisplay unit reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The mirror unit serves as a passive optical intermediary that reflects the light beam to indicate cutting edge position without requiring active sensing or complex mechanical tracking mechanisms. This passive reflective approach is inherently more reliable than active display elements because it has no electronics, no power requirements, and fewer moving parts that could fail. The mirror simply redirects light based on its position and orientation, providing accurate position indication through geometric optics rather than complex mechanical or electronic systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical display mechanisms (such as moving needles, digital displays, or electronic sensors) with a simple optical reflection system. Instead of using a mechanically complex movable display element that requires precision mounting and calibration, the system uses a mirror that passively reflects light to indicate position. This substitution of mechanical complexity with optical simplicity improves reliability while maintaining or enhancing measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and efficient display of the cutting edge position, enhancing machining precision and usability in portable power tools by adapting the light beam's path to the changing cutting depth, thus improving machining accuracy and safety.

Implementation Method 1

a mirror unit (24a) which is provided for deflecting the light beam (22a) in dependence on the set cutting depth of the machining tool (18a)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11453141B2Cutting length display device
Publication Date: 2022.09.27 ROBERT BOSCH GMBH
  • US11453141B2 patent drawing
  • US11453141B2 patent drawing
  • US11453141B2 patent drawing

AI summary

A cutting length display device for a hand-held machine tool includes at least one display unit that has at least one light source. The display unit is configured to display at least one position of a cutting edge of a machine tool on a workpiece to be machined depending on a set cutting depth of the machine tool by way of a light beam. The display unit has a mirror unit that is configured to deflect the light beam depending on the set cutting depth of the machining tool.