Exterior Mirror Head Position Sensing for Folded ADAS Alignment

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Solution Overview

Problem

Existing rearview mirror systems for vehicles face challenges in accurately determining the position of sensors mounted on pivotable mirror heads, which is crucial for advanced driver assistance systems (ADAS) and autonomous driving, as manual and power folding of the mirror head requires precise detection and transmission of position information to ensure reliable sensor data.

Innovation Solution

A positioning measurement system that uses a combination of magnetic, inductive, and optical sensors to accurately determine the rotational position of the mirror head relative to the mounting arm, allowing for precise calibration and operation of sensors, even when the mirror head is between the extended and folded positions, ensuring accurate data capture and processing for ADAS systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a position sensor is installed on the pivotable mirror head to detect mirror head position, then the position detection capability is improved, but the complexity of the system increases due to additional components and wiring

Engineering Contradiction:
Improvemirror head position detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical position sensing methods with a magnetic field-based detection system. A magnet is attached to the mirror head and a magnetic field sensor is positioned in the mounting arm, eliminating the need for complex mechanical encoders or potentiometers while achieving accurate position detection through magnetic field strength variations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic field sensor serves multiple functions: it detects mirror head position, determines whether the mirror is in folded or extended state, and provides data for actuator control. This multi-functional approach reduces system complexity by consolidating detection and control functions into a single sensing mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If manual or power folding mechanism is used to pivot the mirror head, then the adaptability of the mirror system is improved, but the reliability of sensor data transmission deteriorates due to potential position detection errors during movement

Engineering Contradiction:
Improvemirror folding capabilityVSAvoidsensor data reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements continuous feedback by constantly monitoring the magnetic field strength as the mirror head moves during folding or extending. The controller receives real-time position data from the magnetic sensor and adjusts accordingly, ensuring accurate sensor data transmission throughout the entire range of motion and maintaining reliability during transitions.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the mirror head is pivotable between folded and extended positions, then the ease of operation is improved, but the measurement precision of sensor position deteriorates due to varying distances and angles

Engineering Contradiction:
Improvemirror positioning flexibilityVSAvoidsensor position accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system accounts for parameter changes by calibrating the magnetic field detection across the full range of mirror positions. The controller stores calibration data for different angular positions and distance variations, allowing it to accurately determine mirror head position regardless of whether the mirror is folded, extended, or at any intermediate angle, thus maintaining measurement precision throughout the flexible range of motion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides high accuracy in determining the mirror head's position with a tolerance of less than 5 degrees, enabling reliable operation of ADAS and autonomous driving systems by ensuring sensors are calibrated and positioned correctly, thus improving the safety and effectiveness of vehicle surveillance and control.

Implementation Method 1

The positioning sensor collects sensor data representative of a magnetic field of the magnetic target at the positioning sensor to determine position of the magnetic target relative to the positioning sensor

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS20240017670A1Vehicular exterior mirror system with mirror head position sensor
Publication Date: 2024.01.18 MAGNA MIRRORS HLDG
  • US20240017670A1 patent drawing
  • US20240017670A1 patent drawing
  • US20240017670A1 patent drawing

AI summary

A vehicular exterior rearview mirror system includes an exterior rearview mirror assembly having a mirror head pivotable relative to a mounting base. An actuator is operable to adjust the mirror head relative to the mounting base between a folded position and an extended position. The system includes a positioning sensor, a magnetic element, and an electronic control unit (ECU). The positioning sensor collects sensor data representative of a magnetic field of the magnetic element at the positioning sensor. The positioning sensor or the magnetic element is fixed relative to the mounting base and the other is pivotable with the mirror head relative to the mounting base. Based on processing at the ECU of captured sensor data and based on a determined magnetic field at the positioning sensor, the system determines a rotational position of the mirror head relative to the mounting base.