Mirror Arrangement for Continuous Laser Heating

The patent segments the heating function by using multiple low-power VCSELs instead of a single high-power laser diode bar. Each VCSEL operates independently at a lower power level, eliminating the need for complex cooling and mounting systems while collectively providing sufficient heating power through distributed radiation sources

The patent replaces expensive high-power laser diode bars with cheaper VCSELs that have simpler cooling requirements. While individual VCSELs have lower power output, their lower cost and reduced cooling needs make the overall system more economical, trading component lifespan for system affordability and simplicity

The patent transitions from a two-dimensional star-shaped reflection path to a three-dimensional configuration where VCSELs are distributed around the PET form's equator. This spatial redistribution allows light to travel in multiple directions simultaneously, enabling both high reflection utilization and continuous product flow without requiring the PET form to be stationary at a specific location

The patent implements continuous heating by distributing multiple VCSELs around the PET form, ensuring that as the PET form moves through the reflector arrangement, it continuously receives heated radiation from multiple angles without interruption. This eliminates the stepwise processing requirement while maintaining energy efficiency

The patent employs a reflector arrangement with curved mirror surfaces that naturally guide light from VCSELs positioned at an angle to the production line. The curved geometry creates multiple reflection paths that converge on the PET form, achieving uniform heating distribution without requiring complex angular adjustments or multiple discrete mirror components

The patent designs the mirror arrangement to simultaneously perform multiple functions: directing light from angled VCSELs, creating multiple reflection paths for uniform heating, and accommodating the continuous movement of PET forms. This multi-functional design reduces overall system complexity compared to specialized components for each function