Mirror Module Stray Light Reduction via Internal Display Nesting

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Solution Overview

Problem

Existing ranging apparatuses face issues with stray light production due to the placement of information display units on the outer surface of mirror modules, which can reflect laser light and increase the module's size, necessitating a solution to prevent stray light while allowing for visible information display without enlarging the module.

Innovation Solution

A mirror module configuration with deflection mirrors that transmit visible light and reflect non-visible laser light, featuring an information display unit positioned between the deflection mirrors and the mirror mounting surfaces, and an antireflection layer on the mirror support to minimize stray light reflection without compromising mounting accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If the information display unit is disposed on the outer surface of the mirror module, then the information is visible, but stray light is generated and the module size increases

Engineering Contradiction:
Improvevisibility of informationVSAvoidstray light
Core Design Contradiction:
Loss of informationVSObject-generated harmful factors

Solution Approach 1:

The information display unit is nested inside the mirror module, specifically disposed between the deflection mirror and the mirror mounting surface. This internal placement allows the information to remain visible through the transparent deflection mirror while preventing stray light generation that would occur with external surface mounting.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The information display unit is positioned in the optical path dimension between the deflection mirror and mounting surface, utilizing the space along the light path rather than on the external surface. This dimensional repositioning enables visibility through the mirror while avoiding stray light issues.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If the information display unit is disposed on the outer surface of the mirror module, then the information is visible, but the module size increases

Engineering Contradiction:
Improvevisibility of informationVSAvoidmodule size
Core Design Contradiction:
Loss of informationVSVolume of moving object

Solution Approach 1:

The information display unit is nested within the existing internal space of the mirror module, between the deflection mirror and mounting surface. This eliminates the need for additional external space that would be required if the display unit were mounted on the outer surface.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The deflection mirror serves dual functions: it deflects the laser light for scanning and simultaneously acts as a transparent window through which the information display unit can be viewed. This multi-functionality eliminates the need for separate external display housing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If an antireflection layer is added to the mirror support, then stray light is reduced, but mounting accuracy may be compromised

Engineering Contradiction:
Improvestray light reflectionVSAvoidmounting accuracy
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The antireflection layer is applied selectively to specific regions of the mirror support where stray light reflection occurs, while leaving the mirror mounting surface regions without the coating to maintain mounting accuracy. This localized application resolves the contradiction between reducing stray light and preserving precision.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents stray light occurrence while allowing for visible information display within the module, maintaining accurate mounting and improving ranging accuracy by integrating the information display unit without increasing the module's size.

Implementation Method 1

The deflection mirror has a reflective surface that allows visible light to be transmitted therethrough and reflects the non-visible laser light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an antireflection layer on the mirror support to minimize stray light reflection

Methodology Applied
Scientific EffectAntireflection: Anti-Reflective Coating

Data Source

PatentUS20230393247A1Mirror module and ranging apparatus
Publication Date: 2023.12.07 DENSO CORP
  • US20230393247A1 patent drawing
  • US20230393247A1 patent drawing
  • US20230393247A1 patent drawing

AI summary

A mirror module that deflects a non-visible laser light for scanning the non-visible laser light is provided with a deflection mirror; a mirror support; and an information display unit. The deflection mirror has a reflective surface that allows a visible light to be transmitted therethrough and reflects the non-visible laser light. The mirror support has a mirror mounting surface of which the shape corresponds to a shape of the reflective surface. The information display unit displays information related to the mirror module in a visible manner. The information display unit is disposed between the deflection mirror and the mirror mounting surface.