Vehicle Mirror Mounting Structure for Precise Turning Body Positioning

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Solution Overview

Problem

Existing mirror devices for vehicles face challenges in accurately positioning the turning body with respect to the mounting and support members, particularly when these components are separate, leading to potential misalignment and assembly complexities.

Innovation Solution

The mirror device incorporates a fastening member with an inclined axial direction, combined with abutting surfaces on the mounting and support members, and a cover member, to ensure precise positioning of the support member and cover member relative to the mounting member, even when the fastening member's axis is angled, thereby improving the accuracy of the turning body's positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the fastening member's axial direction is inclined to the support member's axial direction, then the support member can be mounted to the mounting member, but the positioning accuracy of the turning body with respect to the mounting member deteriorates

Engineering Contradiction:
Improvemounting capabilityVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces abutting surfaces as intermediary elements between the support member and mounting member. These abutting surfaces provide precise positioning contact points that ensure accurate relative positioning even when the fastening member has an inclined axial direction, thus mediating between the mounting capability and positioning accuracy requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the turning shaft is a separate component from the base, then the structure is more flexible, but the positioning accuracy of the turnable housing with respect to the base cover deteriorates

Engineering Contradiction:
Improvestructural flexibilityVSAvoidpositioning accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The abutting surfaces act as intermediary positioning elements between the separate turning shaft and base components. They ensure that even with the turning shaft as a separate component providing structural flexibility, the positioning accuracy between housing and base cover is maintained through precise abutting contact

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If multiple separate components are used for mounting and support, then the assembly is more modular, but the complexity of ensuring accurate positioning increases

Engineering Contradiction:
ImprovemodularityVSAvoidpositioning complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The abutting surfaces serve as simple intermediary elements that reduce positioning complexity. By providing direct contact surfaces for positioning, they eliminate the need for complex adjustment mechanisms or multiple positioning features, thus simplifying the overall positioning process while maintaining modularity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8807510B2Mirror device for a vehicle
Publication Date: 2014.08.19 KK TOKAI RIKA DENKI SEISAKUSHO
  • US8807510B2 patent drawing
  • US8807510B2 patent drawing
  • US8807510B2 patent drawing

AI summary

Accuracy of positioning of a turning body to a mounting member when the mounting member and a support member are separate components is improved. In a vehicle door mirror device, a stand of a housing device is mounted to a base by being fastened with mounting screws. Axial directions of the mounting screws are angled with respect to an axial direction of the stand. An inner periphery abutting face and a vertical abutting face of the stand are abutted against an outer periphery abutting face and a perpendicular abutting face of the base in directions perpendicular to the axis of the stand. Thus, the stand is positioned to the base in whole directions perpendicular to the axis of the stand. Therefore, positioning accuracy of the housing device and a main body portion to the base in whole directions perpendicular to the axis of the stand can be improved.