EUV Lithography Mirror Tilt Angle Measurement Integration

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Solution Overview

Problem

Current EUV lithography installations face challenges in quickly and accurately measuring the tilt angle of mirrors, which limits the speed of regulation and affects the quality of mask patterns imaged on substrates, and requires complex control loops and voltage supply management.

Innovation Solution

An apparatus and method that integrate an image acquisition device and comparator device within the same integrated circuit to rapidly determine the tilt angle of mirrors, allowing for aliasing-free measurements above the resonant frequency, enabling external control loops and simplifying actuation and voltage supply management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate control loops and voltage supply management are used for each mirror, then individual mirror control is achieved, but device complexity and maintenance difficulty increase

Engineering Contradiction:
Improvemirror controlVSAvoidcontrol loop structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent integrates the image acquisition device and comparator device into a single integrated circuit, merging multiple functions (pattern acquisition, comparison, and tilt angle determination) into one unified component. This reduces the number of separate control loops needed and simplifies the overall system architecture while maintaining individual mirror control capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit serves multiple functions simultaneously: it acts as both the image acquisition device and the comparator device, and can determine tilt angles for multiple mirrors. This multi-functionality reduces the need for separate dedicated components for each mirror, thereby reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If traditional separate control loops are used for each mirror, then individual mirror monitoring is achieved, but the system requires complex voltage supply management

Engineering Contradiction:
Improvemirror tilt monitoringVSAvoidvoltage supply management
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By combining the image acquisition device and comparator device into one integrated circuit, the patent reduces the number of separate voltage supply lines and control signals needed. The integrated circuit can be supplied with a single voltage, eliminating the need for complex voltage management across multiple separate components.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If slow tilt angle measurement is used, then system complexity is reduced, but regulation speed and mask pattern quality deteriorate

Engineering Contradiction:
Improvecontrol systemVSAvoidregulation speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The integrated circuit performs the comparison of the acquired pattern with the reference pattern immediately upon acquisition, without requiring external processing. This preliminary action within the integrated circuit enables faster tilt angle determination and regulation, improving productivity without significantly increasing overall system complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast and accurate tilt angle measurement, improving the quality of mask patterns, increasing throughput, and simplifying the setup and maintenance of EUV lithography installations by allowing digital regulation and reducing the need for local control loops.

Implementation Method 1

an image acquisition device for acquiring the generated pattern which was reflected by the mirror

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10007195B2Device for determining a tilt angle of at least one mirror of a lithography system, and method
Publication Date: 2018.06.26 CARL ZEISS SMT GMBH
  • US10007195B2 patent drawing
  • US10007195B2 patent drawing
  • US10007195B2 patent drawing

AI summary

An apparatus for establishing a tilt angle of at least one mirror of a lithography installation is disclosed. The apparatus includes a pattern generating device (6) for generating a pattern. The apparatus also includes an image acquisition device for acquiring the generated pattern which was reflected by the mirror. The apparatus further includes a comparator device for providing a comparison result in a manner dependent on a comparison of the acquired pattern with a reference pattern. In addition, the apparatus includes an evaluation device for establishing the tilt angle in a manner dependent on the comparison result. The image acquisition device and the comparator device are provided in the same integrated circuit.