Vehicle Mirror Turn Lamp Light Guide Lens Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional turn lamps for vehicle outside mirrors face challenges in efficiently directing light beams from a light source with optical axes in one direction towards opposite ends of a light guide lens while minimizing the lamp's length and avoiding interference with internal structures, and complicating the mounting process of LEDs with different optical axes.

Innovation Solution

A turn lamp design featuring a light guide lens with a reflective surface on its backside, where LEDs with optical axes in the same direction are mounted on a single substrate, allowing one LED's light to enter directly and the other's light to be reflected, enabling efficient guidance towards both ends without diffusing widely, and integrating a convex lens for collimated light entry, reducing refraction and misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the light source is arranged at an end of the light guide lens, then light can be guided over the entire length of the light guide lens, but the entire length of the turn lamp increases

Engineering Contradiction:
Improvelight guidance efficiencyVSAvoidturn lamp length
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

The light source is positioned on the back side of the light guide lens rather than at the end, utilizing the depth dimension to achieve compact overall length while maintaining effective light guidance through the lens structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A reflective surface is introduced as an intermediary element to redirect light from the back-side positioned light source toward the end of the light guide lens, enabling compact arrangement while maintaining light guidance efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of stationary object

If the light source is arranged on the back side of the light guide lens, then the entire length of the turn lamp is suppressed, but light beams must be emitted in different directions toward opposite ends

Engineering Contradiction:
Improveturn lamp lengthVSAvoidlight emission direction control
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The light guide lens is functionally segmented into two light guidance paths: one for light traveling directly from the light source to one end, and another for light reflected by the reflective surface to the opposite end, enabling compact arrangement with simplified directional control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light guide lens are optimized for different light paths: one region receives direct light from the light source while another region receives reflected light, with each region having tailored optical properties for its specific function

Inventive Principle:
Principle #3Local quality

3Ease of operation

If LEDs with different optical axes are mounted separately, then light can be directed toward opposite ends, but the mounting process becomes complicated

Engineering Contradiction:
Improvelight direction controlVSAvoidLED mounting complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

Multiple LEDs with different optical axes are mounted on a single common substrate rather than separate substrates, integrating multiple light sources into one assembly unit to simplify the mounting process while maintaining the ability to direct light toward opposite ends of the light guide lens

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for efficient light distribution towards opposite ends of the light guide lens, reduces the lamp's length, simplifies LED mounting, and minimizes interference with internal structures, while maintaining design flexibility and reducing dark areas between light entry points.

Implementation Method 1

another part of the light beam emitted from the light source is reflected by the reflective surface and obliquely enters the light guide lens toward another end in the long direction of the light guide lens

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a light beam emitted from the light source entering a predetermined position on the back side of the light guide lens and being radiated from surfaces of respective parts of the light guide lens to an outside of the light guide lens while being guided inside the light guide lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

being guided inside the light guide lens

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS9121567B2Turn lamp for vehicle outside mirror
Publication Date: 2015.09.01 MURAKAMI CORP
  • US9121567B2 patent drawing
  • US9121567B2 patent drawing
  • US9121567B2 patent drawing

AI summary

While a light source is arranged on the back side of a light guide lens, light beams can be emitted from the light source with respective optical axes directed in one direction and be guided toward opposite ends of the light guide lens. A light source and a reflective surface are arranged on the back side of a light guide lens. The light source emits light beams with respective optical axes directed in one direction. One of the light beams obliquely enters the light guide lens toward one end in a long direction of the light guide lens without being reflected by the reflective surface. Another one of the light beams is reflected by the reflective surface and obliquely enters the light guide lens toward another end in the long direction of the light guide lens.