Misting Fan Assembly with Integrated Plenum for Evaporative Cooling

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Solution Overview

Problem

Existing fan devices face challenges in improving cooling capacity without adding weight, complexity, and cost.

Innovation Solution

A fan device incorporating a mister assembly with a casing, plenum, and capillary structure that releases cooling fluid into the airflow to enhance cooling effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If additional structures and devices are added to improve cooling capacity, then cooling performance is improved, but weight increases

Engineering Contradiction:
Improvecooling capacityVSAvoiddevice weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The mister assembly is integrated with the fan housing, merging the cooling fluid storage and delivery function with the existing fan structure. The plenum is formed within the housing itself, and the mister assembly shares the fan's airflow path, combining multiple functions into a unified structure that provides both air movement and evaporative cooling without requiring separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fan housing serves multiple functions: it encloses the fan motor, directs airflow, and simultaneously houses the plenum for cooling fluid storage. The airflow path serves dual purposes by moving air for cooling and by providing the evaporation medium for the mister assembly. This multi-functionality reduces the need for additional dedicated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If additional structures and devices are added to improve cooling capacity, then cooling performance is improved, but device complexity increases

Engineering Contradiction:
Improvecooling capacityVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The mister assembly is integrated with the fan housing, merging the cooling fluid storage and delivery function with the existing fan structure. The plenum is formed within the housing itself, and the mister assembly shares the fan's airflow path, combining multiple functions into a unified structure that provides both air movement and evaporative cooling without requiring separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mister assembly incorporates a porous material through which cooling fluid is distributed. This porous structure naturally distributes the fluid across multiple points in the airflow path without requiring complex piping or multiple separate nozzles, simplifying the overall device architecture while maintaining effective cooling coverage

Inventive Principle:
Principle #31Porous materials

3Temperature

If additional structures and devices are added to improve cooling capacity, then cooling performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecooling capacityVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The mister assembly is integrated with the fan housing, merging the cooling fluid storage and delivery function with the existing fan structure. The plenum is formed within the housing itself, and the mister assembly shares the fan's airflow path, combining multiple functions into a unified structure that provides both air movement and evaporative cooling without requiring separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mister assembly incorporates a porous material through which cooling fluid is distributed. This porous structure naturally distributes the fluid across multiple points in the airflow path without requiring complex piping or multiple separate nozzles, simplifying the overall device architecture while maintaining effective cooling coverage

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of a mister assembly with a plenum and capillary structure enhances cooling efficiency by atomizing cooling fluid into the airflow, improving cooling performance without increasing weight or complexity.

Implementation Method 1

a capillary structure positioned in the plenum and extending through the outer body, the vane, and to the opening of the centerbody

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

releases cooling fluid into the airflow to enhance cooling effectiveness

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Data Source

PatentEP4624756A1Misting fan assembly
Publication Date: 2025.10.01 TECHTRONIC CORDLESS GP
  • EP4624756A1 patent drawingFigure 1
  • EP4624756A1 patent drawingFigure 2A
  • EP4624756A1 patent drawingFigure 2B

AI summary

A fan device is provided, the fan device including a fan and a mister assembly. The fan is configured to provide a flow of air through a fan flowpath. The mister assembly includes a casing having an outer body, a centerbody, and a vane extending between the outer body and the centerbody. A plenum is formed in the casing to store a cooling fluid. The plenum extends through the outer body, the vane, and the centerbody. The centerbody includes an opening through which the cooling fluid is releasable from the plenum into fluid communication with the flow of air.