Mixed Anion Solid Electrolyte for Stable Lithium Metal Batteries

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Solution Overview

Problem

Conventional Li-ion batteries face safety risks due to flammable organic solvents and stability issues with existing solid Li-ion conductors when in contact with lithium metal anodes, limiting their use in large-scale energy storage and requiring new materials with high Li+ conductivity and stability.

Innovation Solution

Development of composite solid-state lithium ion electrolytes with a composite material having at least 94 mole % lithium ions and multiple anions, specifically formulated as Li7-nxMxBr3O2, Li10-nyMyN3Br, Li5-nzMzNCl2, Li4-nwMwNCl, Li6-ntMtNBr3, and Li6-nsMsNI3, which exhibit high Li+ conductivity and low activation energy, ensuring stability with lithium metal anodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solid Li-ion conductors (such as Li3PS4, Li10GeP2S12, Li7La3Zr2O12) are used, then Li+ conductivity can reach 1-10 mS/cm level, but they undergo chemical degradation when in contact with lithium metal anode due to reduction of cation species

Engineering Contradiction:
Improvechemical stability with lithium metal anodeVSAvoiddeterioration of solid-state conductor
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the solid electrolyte by using only lithium ions as cations and combining multiple anion types (O2-, S2-, N3-, F-, Cl-, Br-, I-). This compositional parameter change eliminates secondary cations that would be reduced by lithium metal, thereby preventing chemical degradation while maintaining high Li+ conductivity through the anionic framework structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials containing multiple types of anions (such as O and Br, or S and N, or N and I) within a single solid electrolyte phase. This composite anionic structure creates a stable chemical environment resistant to lithium metal reduction while the disordered anionic framework facilitates lithium ion conduction pathways, achieving both stability and conductivity.

Inventive Principle:
Principle #40Composite materials

2Power

If lithium metal anode is used to achieve high energy density, then battery performance is improved, but it reduces most known cationic species to lower oxidation state causing deterioration of solid-state conductor

Engineering Contradiction:
Improveenergy densityVSAvoidoxidation state stability of cation species
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent changes the cation composition parameter to contain exclusively lithium ions (Li+) with a fixed +1 oxidation state. By eliminating secondary cations (such as P5+, Ge4+, La3+, Zr4+) that would be reduced by lithium metal, the system maintains oxidation state stability even when in contact with lithium metal anode, enabling high energy density applications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a chemically inert environment at the anode interface by designing a solid electrolyte composition that is resistant to reduction by lithium metal. The anionic framework (combining multiple anion types) provides a stable chemical environment that prevents redox reactions, effectively creating an inert interface that allows lithium metal to function at high energy density without causing deterioration.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Ease of manufacture

If flammable organic solvent electrolyte is used, then Li-ion batteries can be manufactured with conventional technology, but safety risk increases due to flammability

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidflammability
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid (organic solvent) to solid state. By formulating a solid electrolyte with high Li+ conductivity (at least 10^-6 S/cm at room temperature) and low activation energy (0.5 eV or less), the system maintains manufacturability through conventional solid-state processing while eliminating the flammability hazard inherent in organic liquid electrolytes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces flammable organic solvents with an inorganic solid electrolyte composed of lithium ions and multiple anions in an anionic framework. This creates a chemically inert and non-flammable environment within the battery, eliminating fire risks while maintaining ionic conductivity through the solid-state anionic structure.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These electrolytes achieve Li+ conductivity of at least 10−6 S/cm at room temperature and low activation energy, maintaining stability with lithium metal anodes, enhancing safety and performance for solid-state lithium batteries.

Implementation Method 1

A primary function of the solid Li-conductive phase, usually called solid Li-ion conductor or solid state electrolyte, is to conduct Li ions from the anode side to the cathode side during discharge and from the cathode side to the anode side during charge

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

conduct Li ions from the anode side to the cathode side during discharge and from the cathode side to the anode side during charge while blocking the direct transport of electrons between electrodes within the battery

Methodology Applied
Scientific EffectElectronic insulation: Electrical Resistance

Implementation Method 3

an activation energy for lithium ion migration in the solid state lithium ion electrolyte is 0.5 eV or less

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11088394B2Compounds with mixed anions as solid Li-ion conductors
Publication Date: 2021.08.10 TOYOTA JIDOSHA KK
  • US11088394B2 patent drawing

AI summary

A solid-state lithium ion electrolyte is provided which contains a composite material having at least 94 mole % lithium ions as cation component and multiple anions in an anionic framework capable of conducting lithium ions. An activation energy for lithium ion migration in the solid state lithium ion electrolyte is 0.5 eV or less. Composites of specific formulae are provided. A lithium battery containing the composite lithium ion electrolyte is also provided.