Mixed Cathode Material for Dual-Ion Battery Voltage Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-ion batteries face limitations in extending discharge and charge voltage cutoff limits, which affects their life and energy performance, necessitating improved energy designs that enhance these aspects.

Innovation Solution

A mixed positive electrode material is developed, comprising a primary material with nickel (30-99 weight percent) for lithium ion intercalation and a secondary material for sodium ion intercalation, integrated with a current collector and electrochemically active layer in a rechargeable battery, along with a negative electrode and electrolyte, to facilitate efficient ion transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium-ion batteries operate outside their designed voltage boundaries, then energy performance and life are improved, but cell stability and reliability deteriorate

Engineering Contradiction:
Improveenergy performanceVSAvoidcell stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The positive electrode material is designed to perform multiple functions: it can intercalate both lithium ions (primary function) and sodium ions (secondary function). This multi-functionality allows the battery to operate flexibly across different voltage ranges and chemical environments, improving energy performance while maintaining stability through reversible dual-ion interactions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a composite positive electrode material structure that combines lithium-intercalating phases with sodium-intercalating phases. This composite approach enables the material to accommodate a broader range of operating conditions, extending voltage cutoff limits while preserving cell reliability through the synergistic behavior of different ion-host structures.

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If the voltage cutoff limits are extended, then life and energy performance are improved, but the complexity of the battery system increases

Engineering Contradiction:
Improvebattery lifeVSAvoidsystem complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the functions of separate lithium-based and sodium-based positive electrode materials into a single composite material system. This combination eliminates the need for separate battery cells or complex switching mechanisms, extending battery life through dual-ion reversibility while avoiding additional system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If nickel content in primary positive electrode material is increased, then energy density is improved, but structural stability at extreme voltages deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The composite positive electrode material combines high-nickel lithium-intercalating phases (providing high energy density) with sodium-intercalating phases (providing structural stability). The sodium-host structures act as stable frameworks that can reversibly accommodate sodium ions at extreme voltages, preventing degradation of the high-nickel components while maintaining high energy capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes parameter changes in the electrochemical environment (voltage, ion type) to switch between lithium and sodium intercalation modes. By changing the operating parameters, the material exhibits different structural behaviors that optimize both energy density and stability under different conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution extends the life and energy performance of lithium-ion batteries by allowing reversible intercalation of both lithium and sodium ions, thereby optimizing battery operation within broader voltage and temperature ranges.

Implementation Method 1

The primary positive electrode material has a structure that allowed intercalation and de-intercalation of lithium ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

The secondary positive electrode material has a structure that allows intercalation and deintercalation of sodium ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 3

an electrochemically active layer disposed over the current collector

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20240030406A1Multi-ionic rechargeable battery
Publication Date: 2024.01.25 FORD GLOBAL TECH LLC
  • US20240030406A1 patent drawing
  • US20240030406A1 patent drawing

AI summary

A mixed positive electrode material for a battery includes a primary positive electrode material that includes nickel in an amount from about 30 weight percent to about 99 weight percent of the total weight of the primary positive electrode material. The primary positive electrode material has a structure that allowed intercalation and de-intercalation of lithium ions. The mixed positive electrode material also includes a secondary positive electrode material having a structure that allows intercalation and de-intercalation of sodium ions. Advantageously, the mixed positive electrode material can be used as the cathode active material in a battery.