Mixed-Cation Iron Hexacyanide Electrolytes for Higher Solubility

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Solution Overview

Problem

The low solubility of ferrocyanide/ferricyanide salts limits their use in energy storage systems, restricting energy density and requiring workarounds like elevated temperatures or elaborate crystallization methods.

Innovation Solution

Stable aqueous solutions of iron hexacyanides are created by using combinations of sodium and potassium ions, exceeding the concentration limits of individual salt solutions, allowing for higher energy storage densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If single counterion salt solutions (Na4Fe(CN)6 or K4Fe(CN)6) are used, then the system is simple to operate, but the solubility and energy density are limited to below 0.52 M

Engineering Contradiction:
Improveferrocyanide/ferricyanide concentrationVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines multiple counterions (sodium and potassium) in a single electrolyte solution to achieve synergistic solubility enhancement. The mixed counterion system allows the ferrocyanide/ferricyanide concentration to exceed the solubility limits of individual salt solutions, reaching concentrations above 0.52 M without requiring complex external equipment or processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the compositional parameters of the electrolyte by using mixed counterion salts instead of pure single-counterion salts. This parameter change in the chemical composition enables higher solubility and energy density while maintaining operational simplicity, resolving the contradiction between quantity and complexity.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If elaborate flow-through crystallizers are used to increase energy density, then the concentration can be increased from 0.5-0.6 M, but the device complexity and operational difficulty increase significantly

Engineering Contradiction:
Improvedissolved ferrocyanide concentrationVSAvoidcrystallization equipment complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts the complex crystallization equipment from the system by achieving high concentration through simple mixed-counterion salt dissolution. Instead of using elaborate flow-through crystallizers to concentrate the solution, the high concentration is obtained directly by dissolving the appropriate mixture of sodium and potassium ferrocyanide/ferricyanide salts, eliminating the need for complex separation and concentration equipment.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If alkaline earth metal salts (e.g., Ca2Fe(CN)6) are used to achieve higher concentrations, then the concentration can reach 3 M, but metal hydroxide precipitation occurs in alkaline systems

Engineering Contradiction:
Improveferrocyanide concentrationVSAvoidsolution stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by using mixed counterions (sodium and potassium) that provide locally optimized properties: they enable high solubility like alkaline earth metals while maintaining the chemical stability and compatibility of alkali metals in alkaline environments. This localized compositional adjustment prevents hydroxide precipitation while achieving concentrations above 0.52 M, resolving the stability issue.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solutions achieve significantly higher energy storage densities, enabling theoretical charge/discharge densities of at least 20 A-h/L, surpassing previous limitations and enhancing the performance of energy storage systems.

Implementation Method 1

the concentration of Fe(CN)6 4− in said solution, at a given temperature, exceeds the concentration of Fe(CN)6 4− in either a saturated solution of Na4[Fe(CN)6] or a saturated solution of K4[Fe(CN)6]

Methodology Applied
Scientific EffectMixed counterion solubility enhancement: Solvation

Data Source

PatentUS20240291011A1High solubility iron hexacyanides
Publication Date: 2024.08.29 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US20240291011A1 patent drawing
  • US20240291011A1 patent drawing
  • US20240291011A1 patent drawing

AI summary

Methods for forming aqueous solutions including iron hexacyanides are described. Such aqueous solutions can have ferrocyanide/ferricyanide concentrations higher than previously observed or employed, and such solutions can have application to energy storage systems.