Mixed-Cell Raceway Aquaculture for Water Reuse and Disease Isolation

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Solution Overview

Problem

Existing aquaculture systems face challenges in energy efficiency and cost-effectiveness, particularly in maintaining optimal water quality and preventing disease transmission in fish rearing, with linear raceways requiring high water exchange rates and circular tanks having maintenance limitations.

Innovation Solution

A mixed-cell raceway design incorporating a raceway tank with longitudinal water flow, dual purification subsystems, and rotating hydraulic patterns, utilizing moving bed bioreactors and vacuum airlifts for efficient water recycling and purification, along with oxygen supersaturation to enhance fish yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If linear raceways are used for fish rearing, then water exchange rate is high, but energy consumption increases and disease transmission risk increases

Engineering Contradiction:
Improvewater exchange rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The raceway is divided into multiple cells separated by partitions, with each cell having its own independent water flow and fish population. This segmentation allows for localized water treatment and exchange, reducing the overall energy required for system-wide water circulation while maintaining high water quality through targeted exchange in affected cells.

Inventive Principle:
Principle #1Segmentation

2Productivity

If linear raceways are used for fish rearing, then water exchange rate is high, but disease transmission risk increases

Engineering Contradiction:
Improvewater exchange rateVSAvoiddisease transmission
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The raceway is divided into multiple cells separated by partitions, with each cell having its own independent water flow and fish population. This segmentation allows for localized water treatment and exchange, reducing the overall energy required for system-wide water circulation while maintaining high water quality through targeted exchange in affected cells.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Problematic water containing diseases or excess metabolites is extracted and removed from specific cells through dedicated drainage systems at the bottom of each cell. This targeted removal prevents disease propagation throughout the entire raceway while maintaining water quality in healthy cells.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If circular tanks are used for fish rearing, then self-cleaning ability is good, but maintenance difficulty increases

Engineering Contradiction:
Improveself-cleaning abilityVSAvoidmaintenance difficulty
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The raceway is divided into multiple cells separated by partitions, with each cell having its own independent water flow and fish population. This segmentation allows for localized water treatment and exchange, reducing the overall energy required for system-wide water circulation while maintaining high water quality through targeted exchange in affected cells.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates adjustable flow rates and configurable partition arrangements that can be dynamically modified based on operational needs. This dynamic capability allows for easy reconfiguration during maintenance operations while preserving the self-cleaning benefits during normal operation.

Inventive Principle:
Principle #15Dynamics

4Stability of the object's composition

If mixed-cell raceway design is used, then water quality uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvewater quality uniformityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The raceway is divided into multiple cells separated by partitions, with each cell having its own independent water flow and fish population. This segmentation allows for localized water treatment and exchange, reducing the overall energy required for system-wide water circulation while maintaining high water quality through targeted exchange in affected cells.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system combines the advantages of linear raceways (ease of construction, accessibility) and circular tanks (self-cleaning ability, uniform water quality) into a hybrid mixed-cell design. Each cell functions as a small circular tank while the overall arrangement maintains linear raceway characteristics, achieving both uniform water quality and operational simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves higher fish yield per unit of energy consumed by optimizing water reuse, reducing energy consumption, and improving fish health through uniform water quality and solid removal, while allowing for flexible photoperiod control.

Implementation Method 1

water enters the tank via flow thereof being directed via a first weir at the first end and flows under gravity toward the second end

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

utilizing moving bed bioreactors and vacuum airlifts for efficient water recycling and purification

Methodology Applied
Scientific EffectVacuum suction: Vacuum

Implementation Method 3

purified water from the second water purification subsystem may be pumped through a plurality of discharge manifolds disposed along sidewalls of the tank so as to create a rotating hydraulic flow pattern in each of the virtual cells

Methodology Applied
Scientific EffectHydraulic flow:

Implementation Method 4

utilizing moving bed bioreactors and vacuum airlifts for efficient water recycling and purification

Methodology Applied
Scientific EffectBiological degradation: Decomposition (biological)

Implementation Method 5

along with oxygen supersaturation to enhance fish health

Methodology Applied
Scientific EffectOxygen supersaturation: Supersaturation

Data Source

PatentUS12478047B2Combined mixed-cell and raceway aquaculture device, system and method of use thereof, and method for growing fish thereby
Publication Date: 2025.11.25 JLH CONSULTING
  • US12478047B2 patent drawing
  • US12478047B2 patent drawing
  • US12478047B2 patent drawing

AI summary

An energy efficient aquaculture system combining mixed-cell and raceway configurations. The system comprises a raceway tank, a raceway channel, a first water purification subsystem, and a second water purification subsystem. The system may include one or more of a hatching subsystem, a nursery subsystem, a feeding subsystem, a finishing subsystem, and a fish pumping system for transfer of fish between raceway tanks. A method of growing fish for commercial production using the aquaculture system is also provided.