Mixed Cluster Compounds for OLED Drive Voltage Reduction

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Solution Overview

Problem

Existing organic electroluminescent (EL) devices face performance limitations, including high operating voltages and power consumption, despite advancements in materials and structures, with a need for materials that reduce drive voltage while maintaining high luminance efficiency and long lifetimes, especially for white light-producing OLEDs.

Innovation Solution

Development of neutrally charged mixed cluster compounds comprising alkali metal salts of nitrogen-containing heterocyclic ligands and organic alkali metal salts, which form stable, discrete complexes that can be used in OLED devices to reduce drive voltage and enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional organic EL materials are used, then device structure is simple, but operating voltage is high and power consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoidmaterial structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining alkali metal cluster compounds with organic ligands (such as 8-hydroxyquinoline derivatives) to form mixed cluster compounds. These composite materials exhibit synergistic effects where the alkali metal cluster core provides electron injection capability while the organic ligands enhance stability and tunability, thereby reducing operating voltage and power consumption while maintaining device performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by systematically varying the alkali metal composition (e.g., Li-Na-K ratios), ligand types, and cluster stoichiometry to optimize electronic properties. By adjusting these parameters, the material's work function, electron mobility, and HOMO-LUMO levels are tuned to achieve lower drive voltages and reduced power consumption without compromising device simplicity

Inventive Principle:
Principle #35Parameter changes

2Power

If conventional alkali metal salts are used, then electron injection is achieved, but drive voltage remains high

Engineering Contradiction:
Improvedrive voltageVSAvoidelectron injection efficiency
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by creating heterogeneous cluster compounds with distinct regions: the alkali metal cluster core provides localized high electron density for efficient electron injection, while the surrounding organic ligands provide tailored electronic environments. This spatial differentiation of functions allows optimization of electron injection at the interface while maintaining appropriate energy levels throughout the material, thereby reducing drive voltage

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The organic ligands act as intermediaries between the alkali metal cluster core and the organic semiconductor layers. These ligands mediate electron transfer by providing appropriate energy level alignment and facilitating charge transport, enabling efficient electron injection at lower voltages while maintaining reliability through stable intermediate states

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If mixed ligand cluster compounds are synthesized, then efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveluminance efficiencyVSAvoidsynthesis process
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-synthesizing and characterizing discrete alkali metal cluster compounds with defined structures before incorporating them into OLED devices. This advance preparation allows optimization of the cluster composition and ligand selection to maximize luminance efficiency, while the standardized pre-synthesized clusters simplify subsequent device fabrication processes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs segmentation by separating the synthesis of alkali metal cluster compounds from the device fabrication process. The cluster compounds are synthesized and purified as discrete intermediates, then deposited into OLED structures using standard thin-film techniques. This segmentation allows independent optimization of material synthesis and device manufacturing, improving luminance efficiency without proportionally increasing overall manufacturing complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these mixed cluster compounds in OLED devices leads to improved efficiency, reduced drive voltage, and enhanced operational stability, making them suitable for bright and efficient white light emission.

Implementation Method 1

organic light-emitting diode (OLED) electroluminescent (EL) device

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP2232612B1OLED device employing alkali metal cluster compounds
Publication Date: 2017.02.08 GLOBAL OLED TECHNOLOGY LLC
  • EP2232612B1 patent drawingFigure 1
  • EP2232612B1 patent drawingFigure 2
  • EP2232612B1 patent drawingFigure 3

AI summary

The invention provides an OLED device containing certain alkali metal cluster compounds with mixed ligands, such compounds, and methods of making them. In particular, the cluster compound is a neutrally charged mixed cluster compound comprising first and second subunits with the first subunit comprising an alkali metal salt of a nitrogen containing a heterocyclic ligand bearing a anionic hydroxy group and the second subunit consisting of an organic alkali metal salt different than the first subunit.