Mixed-Counterion Iron Hexacyanide Electrolytes for Higher Solubility

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Solution Overview

Problem

The low solubility of ferrocyanide/ferricyanide salts limits their use in energy storage systems, restricting energy density and requiring workarounds like elevated temperatures or elaborate crystallization processes.

Innovation Solution

Stable aqueous solutions of iron hexacyanides are created by combining sodium and potassium ions with iron hexacyanide salts, exceeding the concentration limits of individual salts, allowing for higher energy storage densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If single counterion salts (Na4Fe(CN)6 or K4Fe(CN)6) are used, then the solution is simple to prepare, but the concentration of Fe(CN)64− is limited to below 0.8 M due to solubility constraints

Engineering Contradiction:
Improveconcentration of Fe(CN)64−VSAvoidcomplexity of salt mixture
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines multiple counterion salts (sodium and potassium ferrocyanide) in a mixed electrolyte solution. This merging of different salt sources allows the solution to achieve Fe(CN)64− concentrations exceeding 0.8 M, overcoming the solubility limitations of individual single-counterion salts while maintaining solution stability.

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If alkaline earth metal salts (e.g., Ca2Fe(CN)6) are used to increase concentration, then the Fe(CN)64− concentration can reach 3 M, but metal hydroxide precipitation (e.g., Ca(OH)2) occurs in alkaline systems

Engineering Contradiction:
Improveconcentration of Fe(CN)64−VSAvoidmetal hydroxide precipitation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the counterion composition parameters by using a mixed sodium-potassium counterion system instead of alkaline earth metal counterions. This parameter change allows achieving high Fe(CN)64− concentrations (above 0.8 M) without the harmful side effect of metal hydroxide precipitation that occurs with alkaline earth metals in alkaline conditions.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If elaborate flow-through crystallizers are used to increase energy density, then insoluble crystallites are separated out, but the system complexity and operational difficulty increase significantly

Engineering Contradiction:
Improveenergy densityVSAvoidcrystallization system complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for complex flow-through crystallization systems by formulating a mixed-counterion electrolyte that naturally achieves high Fe(CN)64− concentrations in solution. This approach removes the disturbing complex equipment while achieving the desired high energy density through improved solubility characteristics of the mixed salt system.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solutions achieve significantly higher energy storage densities, enabling theoretical charge/discharge densities of at least 20 A-h/L, surpassing previous limitations and enhancing the performance of energy storage systems.

Implementation Method 1

Stable aqueous solutions of iron hexacyanides are created by combining sodium and potassium ions with iron hexacyanide salts, exceeding the concentration limits of individual salts

Methodology Applied
Scientific EffectSolubility enhancement through mixed counterions: Solvation

Implementation Method 2

The ferrocyanide/ferricyanide redox couple, Fe(CN)63−/4−, is well understood and is frequently used in energy storage applications

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS12009562B2High solubility iron hexacyanides
Publication Date: 2024.06.11 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US12009562B2 patent drawing
  • US12009562B2 patent drawing
  • US12009562B2 patent drawing

AI summary

Stable solutions comprising high concentrations of charged coordination complexes, including iron hexacyanides are described, as are methods of preparing and using same in chemical energy storage systems, including flow battery systems. The use of these compositions allows energy storage densities at levels unavailable by other iron hexacyanide systems.