Mixed Crystalline LiFePO4 Cathode for Conductivity

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Solution Overview

Problem

Lithium iron phosphate (LiFePO4) cathode materials for lithium secondary batteries have lower electrical conductivity and energy density compared to other materials like lithium cobaltate and lithium nicklate, limiting their performance.

Innovation Solution

A mixed crystal structure is created by sintering specific lithium metal compounds at 500 to 800°C for 5 to 32 hours, incorporating carbon additives to enhance electrical conductivity, using a combination of lithium, iron, and phosphorous sources with transition metal oxides to form a composite cathode material with improved properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiFePO4 is used as cathode material, then safety and thermal stability are improved, but electrical conductivity and energy density deteriorate

Engineering Contradiction:
Improvesafety and thermal stabilityVSAvoidelectrical conductivity and energy density
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent creates a composite material system by forming a solid solution between LiFePO4 and LiMO3 (where M is a transition metal). This composite structure combines the safety and thermal stability of LiFePO4 with the high conductivity and energy density of LiMO3, resolving the contradiction between reliability and power performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition parameters of LiFePO4 by introducing transition metal elements (M) to create a solid solution with formula LiFe1-xMxPO4. By controlling the substitution ratio x and selecting appropriate transition metals, the electrical conductivity and energy density are enhanced while maintaining the structural stability and safety characteristics of the original LiFePO4

Inventive Principle:
Principle #35Parameter changes

2Power

If metal intercalation compound is used to improve electrical property, then electrical conductivity is improved, but structural complexity increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidstructural complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent modifies the chemical composition by substituting Fe with transition metal M in LiFePO4 to create LiFe1-xMxPO4 solid solution. This compositional parameter change enhances electrical conductivity through improved electron transport in the modified crystal structure, while the olivine structure is preserved to avoid excessive structural complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting cathode material exhibits significantly better electrical properties, including higher conductivity and discharge capacity, with specific discharge capacity retention rates after multiple cycles, outperforming traditional LiFePO4 materials.

Implementation Method 1

A mixed crystal structure is created by sintering specific lithium metal compounds at 500 to 800°C for 5 to 32 hours

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS8062560B2Composite compound with mixed crystalline structure
Publication Date: 2011.11.22 BYD CO LTD
  • US8062560B2 patent drawing
  • US8062560B2 patent drawing
  • US8062560B2 patent drawing

AI summary

A composite lithium compound having a mixed crystalline structure is provided. Such compound can be formed by heating lithium, iron, phosphorous and carbon sources with a lithium metal compound. The resulting mixed metal crystal can exhibit superior electrical property and is a better cathode material for lithium secondary batteries.