Mixed Host Emission Layer for Phosphorescent OLED Efficiency

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Solution Overview

Problem

Phosphorescent organic electroluminescent devices using previously developed carbazole compounds exhibit subpar efficiency and lifetime, despite their potential for low driving voltage and high luminous efficiency.

Innovation Solution

An organic electroluminescent device with an emission layer comprising a mixed host of a carbazole compound as a hole transport material and a spirofluorene or organic metal complex as an electron transport material, facilitating efficient recombination of holes and electrons and minimizing energy barriers, thereby enhancing luminous efficiency and lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a carbazole compound is used as a host material in phosphorescent OLEDs, then the triplet-state energy band gap is increased, but the efficiency and lifetime are reduced below desirable levels

Engineering Contradiction:
Improvetriplet-state energy band gapVSAvoiddevice efficiency and lifetime
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent uses a composite host system comprising multiple carbazole compounds (e.g., TCTA and mCP) in specific weight ratios (9:1 to 1:9). This composite approach combines the high triplet-state energy of carbazole materials with complementary charge transport properties, achieving both high efficiency (>5 cd/A) and long lifetime (>1000 hours at 100 cd/m²) while maintaining the necessary energy band gap for phosphorescent operation

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies the composition ratios of different carbazole host materials to optimize device performance. By adjusting the weight ratio parameters of host components and dopant concentrations (0.1-10 wt%), the invention achieves optimal balance between triplet energy maintenance and charge transport efficiency, resolving the contradiction between energy stability and device reliability

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If a phosphorescent dopant is used in the emission layer, then the luminous efficiency is improved compared to fluorescent materials, but the device requires complex emission layer composition to maintain stability

Engineering Contradiction:
Improveluminous efficiencyVSAvoidemission layer composition
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs different carbazole compounds with specific local properties (TCTA for hole transport, mCP for electron transport) in the host system. Each component is selected for its specific function: TCTA provides high hole mobility and triplet energy, while mCP contributes to electron transport and stabilizes the emission layer. This localized functional assignment achieves high phosphorescent efficiency while maintaining compositional stability through deliberate material selection rather than random complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes the concentration parameter of phosphorescent dopant (0.1-10 wt%) within the carbazole host system to achieve maximum luminous efficiency. By controlling this key parameter within a specific range, the patent maintains simple yet effective emission layer composition without requiring complex multi-component systems, thus resolving the contradiction between efficiency improvement and composition complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a mixed host in the emission layer reduces energy barriers and prevents carrier trapping, resulting in increased luminous efficiency and extended lifetime of the organic electroluminescent device, potentially eliminating the need for a hole blocking layer.

Implementation Method 1

Phosphorescent materials are organic metal compounds having heavy atoms. Phosphorescent materials emit light when the relaxation of triplet excitons occurs because the relaxation of triplet excitons is a forbidden transition.

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

The dopant receives energy from the host, thus emitting light.

Methodology Applied
Scientific EffectEnergy transfer:

Implementation Method 3

The host may be a mixed host including a hole transport material and an electron transport material... facilitates the re-combination of holes and electrons in neighboring organic layers

Methodology Applied
Scientific EffectCharge transport:

Implementation Method 4

an organic electroluminescent device which may include a first electrode, a second electrode, and an emission layer interposed between the first electrode and the second electrode

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS7601439B2Organic electroluminescent device
Publication Date: 2009.10.13 SAMSUNG DISPLAY CO LTD
  • US7601439B2 patent drawing
  • US7601439B2 patent drawing
  • US7601439B2 patent drawing

AI summary

An organic electroluminescent device includes an emission layer interposed between a first electrode and a second electrode. The emission layer may be composed of a host material and a phosphorescent dopant material. The host material may be composed of a mixture of a hole transport material and an electron transport material. The hole transport material may be a carbazole compound and the electron transport material may include at least a compound selected from spirofluorenes and organic metal complexes. The use of the mixture facilitates the re-combination of holes and electrons in neighboring organic layers, thus decreasing the driving voltage and increasing the luminous efficiency and lifetime of the organic electroluminescent device.