Mixed Insulating Gas Composition for Low-GWP SF6 Replacement

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Solution Overview

Problem

Current insulating gases fail to meet the criteria of low boiling point, high dielectric strength, low toxicity, negative genetic modification, and low global warming potential, making them unsuitable replacements for SF6 gas, which has significant environmental concerns.

Innovation Solution

A mixed gas comprising trifluoromethyl trifluorovinyl ether (CF3OCFCF2) and a carrier gas, such as CO2 or O2, is used, achieving a low boiling point, high dielectric strength, low toxicity, and a global warming potential of 1 or less, while maintaining effective electrical insulation and arc extinguishing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SF6 gas is used for electrical insulation and arc extinguishing, then high dielectric strength and arc extinguishing performance are achieved, but global warming potential increases significantly

Engineering Contradiction:
Improvedielectric strengthVSAvoidglobal warming potential
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters by replacing SF6 molecules with C3F6O molecules in the insulating gas, thereby reducing the global warming potential from 23,500 to 150 while maintaining the required dielectric strength and arc extinguishing performance for electrical insulation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses C3F6O gas as a replaceable insulating medium that has lower environmental impact and shorter atmospheric persistence compared to SF6, allowing for environmentally friendly replacement cycles in electrical equipment

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If alternative insulating gases with low global warming potential are used, then environmental friendliness improves, but dielectric strength and toxicity characteristics deteriorate

Engineering Contradiction:
Improveglobal warming potentialVSAvoiddielectric strength
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention optimizes the chemical structure parameters of the insulating gas by selecting C3F6O, which has a molecular structure that provides both low global warming potential (150) and sufficient dielectric strength (80% or greater than SF6), simultaneously satisfying multiple performance requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses C3F6O as a composite alternative to SF6, combining the benefits of low environmental impact with maintained electrical insulation performance, creating a new class of eco-friendly insulating gases for power equipment

Inventive Principle:
Principle #40Composite materials

3Reliability

If insulating gases with high dielectric strength are used, then electrical insulation performance improves, but boiling point increases making them unsuitable for polar regions

Engineering Contradiction:
Improvedielectric strengthVSAvoidboiling point
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The invention adjusts the physical parameters of the insulating gas by using C3F6O, which has a boiling point of 26.5°C, and through proper mixing ratios with carrier gases, achieves operational suitability for polar regions while maintaining 80% or greater dielectric strength compared to SF6

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mixed gas provides equivalent or superior insulation and arc extinguishing performance to SF6, with a significantly reduced global warming potential, making it an environmentally friendly alternative for electrical devices.

Implementation Method 1

high dielectric strength (80% or greater than SF6)

Methodology Applied
Scientific EffectDielectric strength: Dielectric Permittivity

Implementation Method 2

100 times greater arc extinguishing performance than air

Methodology Applied
Scientific EffectArc extinguishing performance: Electric Arc

Data Source

PatentUS20240194372A1Insulating gas used for electrical insulation or arc extinguishing by replacing SF6 gas and electrical device using same
Publication Date: 2024.06.13 KOREA ELECTROTECH RES INST
  • US20240194372A1 patent drawing
  • US20240194372A1 patent drawing
  • US20240194372A1 patent drawing

AI summary

The present invention relates to an insulating gas used for electrical insulation or arc extinguishing of an electrical device, and an electrical device for insulating electricity using the same. The insulating gas of the present invention, which may replace SF6 gas, consists of a mixed gas of trifluoromethyl trifluorovinyl ether (CF3OCFCF2) and a carrier gas. The insulating gas of the present invention has the characteristics of a low boiling point, high dielectric strength, low toxicity, and a low global warming potential (GWP=1 or less), and thus may replace SF6, and the low global warming potential with no loss of high insulating capacity and arc extinguishing capability may reduce greenhouse gases.