Mixed-Mode Telemetry Relay System for Deep Boreholes

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Solution Overview

Problem

Current telemetry systems face challenges in effectively communicating data from deeper boreholes or those passing through formations that highly attenuate electromagnetic (EM) telemetry signals, limiting their depth capability and reliability.

Innovation Solution

A telemetry relay system that combines mud pulse (MP) and EM telemetry by using a pressure sensor to decode MP signals, re-encode them for EM transmission, and switch between modes based on data type, allowing for efficient data transmission through multiple hops using EM telemetry relay systems, even in regions where EM signals are strongly attenuated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electromagnetic telemetry is used for data transmission from deep boreholes, then data transmission rate is improved, but signal attenuation increases in formations with high EM attenuation

Engineering Contradiction:
Improvedata transmission rateVSAvoidsignal attenuation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces an intermediary conversion system that receives mud pulse signals downhole, converts them to electromagnetic signals, and transmits them to the surface. This mediator resolves the contradiction by allowing MP telemetry to operate reliably in high-attenuation formations while achieving EM telemetry transmission rates through the conversion process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system segments the telemetry function into two parts: mud pulse signal generation at the drill bit (where reliable operation is needed in high-attenuation zones) and electromagnetic signal transmission at the surface (where high data rates are needed). The conversion point separates these functions to optimize both aspects.

Inventive Principle:
Principle #1Segmentation

2Reliability

If mud pulse telemetry is used in regions with high EM signal attenuation, then reliability is improved, but data transmission rate decreases

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoiddata transmission rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The conversion system acts as an intermediary that receives reliable but low-rate MP signals from deep in the wellbore and converts them to high-rate EM signals for surface transmission. This resolves the contradiction by allowing the system to benefit from MP reliability in high-attenuation zones while achieving EM transmission rates at the surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Length of stationary object

If EM telemetry signals are transmitted through highly attenuating formations, then depth capability is improved, but signal strength at surface decreases

Engineering Contradiction:
Improvedepth capabilityVSAvoidsignal strength
Core Design Contradiction:
Length of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent uses an intermediary conversion system located downhole that converts MP signals to EM signals before transmission through the attenuating formation. This mediator allows the system to achieve greater depth capability by converting signals at the optimal point while maintaining sufficient signal strength for surface detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the signal transmission parameter from direct EM transmission through high-attenuation zones to MP signal generation followed by EM conversion at the optimal depth. This parameter change optimizes both depth capability and signal strength by performing the conversion at the point where MP signals are still strong but EM transmission to the surface is feasible.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If MP telemetry pressure transducers are placed at the surface, then data acquisition is simplified, but system complexity and cost increase

Engineering Contradiction:
Improvedata acquisition simplicityVSAvoidsystem complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts the pressure transducer function from the surface equipment and places it downhole with the drill string. This eliminates the need for complex surface pressure measurement systems while maintaining data acquisition capability through the converted EM signals.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The downhole conversion system acts as an intermediary that eliminates the need for surface pressure transducers. By converting MP signals to EM signals downhole, the system removes the complexity of surface pressure measurement while maintaining full data acquisition capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances data transmission fidelity and rate, extends the reach of EM telemetry, and reduces the need for MP telemetry pressure transducers at the surface, enabling more reliable and efficient data communication from deep boreholes.

Implementation Method 1

a pressure sensor arranged to detect pressure fluctuations corresponding to mud pulse telemetry signals

Methodology Applied
Scientific EffectPressure fluctuations detection:

Implementation Method 2

transmit the re-encoded signal by the electromagnetic telemetry transmitter

Methodology Applied
Scientific EffectElectromagnetic transmission: Electromagnetic Induction

Data Source

PatentUS9945227B2Mixed-mode telemetry systems and methods
Publication Date: 2018.04.17 EVOLUTION ENG
  • US9945227B2 patent drawing
  • US9945227B2 patent drawing
  • US9945227B2 patent drawing

AI summary

A telemetry method transmits data by MP telemetry to a telemetry relay system which retransmits the data by EM telemetry. The method avoids the need to incorporate MP telemetry pressure transducers into rig equipment and permits telemetry from regions unfavorable for EM telemetry because of depth and/or characteristics surrounding formations.