Mixed Nanoparticle Charge Transport Layer for Light-Emitting Devices

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Solution Overview

Problem

Conventional light-emitting devices with nanoparticle charge transport layers face challenges in optimizing charge mobility to achieve balanced electron and hole injection, leading to inefficient radiative recombination due to fixed mobility values in nanoparticle materials.

Innovation Solution

Incorporating a mixture of two distinct, energetically non-aligned nanoparticle populations in charge transport layers, differing in conduction band or valence band edge alignment, to tune mobility and enhance charge transport efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single nanoparticle material is used in the charge transport layer, then the device structure is simple and fabrication is easier, but the charge mobility is fixed and cannot be optimized for balanced electron and hole injection

Engineering Contradiction:
Improvefabrication simplicityVSAvoidcharge mobility tunability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The charge transport layer is constructed using a composite of multiple nanoparticle materials (e.g., TiO2, ZnO, SrTiO3) with different band structures. This composite approach enables continuous tuning of charge mobility by adjusting the proportion of each nanoparticle type, while maintaining the robust physical structure that blocks oxygen and moisture. The composite material strategy resolves the contradiction by providing both structural simplicity and mobility adaptability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the compositional parameters of the nanoparticle layer by varying the ratio of different nanoparticle materials. By adjusting parameters such as the proportion of high-mobility nanoparticles (e.g., SrTiO3) versus low-mobility nanoparticles (e.g., TiO2), the charge mobility can be precisely tuned to achieve balanced electron and hole injection, while the layer remains a single robust barrier layer.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the nanoparticle mobility is increased to improve electron injection, then electron transport efficiency improves, but hole transport becomes insufficient leading to unbalanced charge injection

Engineering Contradiction:
Improveelectron mobilityVSAvoidcharge injection balance
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The charge transport layer exhibits local quality variations through the spatial distribution of different nanoparticle types. By incorporating nanoparticles with different mobilities in specific proportions, the layer provides locally optimized transport properties for both electrons and holes simultaneously, achieving balanced charge injection without requiring separate layers for each charge carrier.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite nanoparticle structure allows simultaneous optimization of electron and hole transport by combining materials with complementary properties. High-mobility nanoparticles facilitate electron transport while lower-mobility nanoparticles maintain adequate hole transport, achieving balanced charge injection through material composition rather than structural complexity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple separate layers are used to optimize both electron and hole transport, then charge transport performance improves, but the device structure becomes more complex and oxygen/moisture blocking capability decreases

Engineering Contradiction:
Improvecharge transport performanceVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The composite nanoparticle charge transport layer performs multiple functions simultaneously: it serves as both the electron transport layer and hole transport layer, while also providing the robust physical barrier against oxygen and moisture ingress. This multi-functional single layer eliminates the need for separate ETL and HTL layers, reducing device complexity while maintaining optimal charge transport performance for both carriers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the traditionally separate electron transport layer and hole transport layer into a single composite nanoparticle layer. This consolidated structure maintains the robust oxygen and moisture blocking capability of a single layer while achieving optimized charge transport performance for both electrons and holes through the composite nanoparticle composition.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a broader range of tunability in charge mobility, optimizing radiative recombination and minimizing non-radiative recombination by adjusting the proportion of nanoparticle populations, thereby improving the efficiency of light-emitting devices.

Implementation Method 1

the ETL is often comprised of a matrix of nanoparticles 106, which provides electron transport through hopping 105 between adjacent nanoparticles 106

Methodology Applied
Scientific EffectCharge hopping:

Data Source

PatentUS10741782B2Light-emitting device with mixed nanoparticle charge transport layer
Publication Date: 2020.08.11 SHARP KK
  • US10741782B2 patent drawing
  • US10741782B2 patent drawing
  • US10741782B2 patent drawing

AI summary

A light-emitting device is optimized for radiative recombination and minimizes non-radiative recombination. The light-emitting device includes an emissive layer, a first electrode and a second electrode from which charges are generated, a first charge transport layer that injects charges from the first electrode into the emissive layer, and a second charge transport layer that injects charges from the second electrode into the emissive layer. At least one of the charge transport layers includes a mixture of a first nanoparticle population and a second nanoparticle population, and the first nanoparticle population and the second nanoparticle population are conductive nanoparticles that are energetically non-aligned as between the first nanoparticle population and the second nanoparticle population. Nanoparticles of the first nanoparticle population and the second nanoparticle population are energetically non-aligned with each other by being made of different materials, by having nanoparticles of different sizes, and/or by having nanoparticles of different shapes.