Mixed Positive Electrode Active Material for Secondary Battery

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Solution Overview

Problem

Current lithium secondary batteries face challenges with high voltage stability, limited mass production applicability, and reduced service life due to issues with LiCoO2, LiMnO2, and LiNiO2-based oxides, particularly concerning cycle characteristics and high-temperature storage.

Innovation Solution

A mixed positive electrode active material comprising large-grain and small-grain particles coated with lithium boron oxide-based and metal oxide compositions, respectively, to enhance voltage stability and service life, with specific embodiments using lithium·nickel·manganese·cobalt complex oxides and thermal treatment processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiCoO2 is used as positive electrode active material, then excellent cycle characteristic is achieved, but high voltage stability deteriorates and price increases

Engineering Contradiction:
Improvecycle characteristicVSAvoidhigh voltage stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses a composite material system consisting of LiCoO2 positive electrode active material combined with specific electrolyte additives (fluorinated cyclic carbonates and chain carbonates) to achieve both excellent cycle characteristics and high voltage stability. The composite approach allows the LiCoO2 to provide cycle stability while the electrolyte composition prevents decomposition at high voltages up to 4.3V or higher.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If LiNiO2 is used to increase discharge capacity, then capacity exceeds LiCoO2, but crystal structure stability deteriorates and gas generation increases

Engineering Contradiction:
Improvedischarge capacityVSAvoidcrystal structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces fluorinated cyclic carbonate and chain carbonate electrolyte additives as intermediary substances that mediate between the LiNiO2 positive electrode and the electrolyte. These intermediary additives form protective films on the electrode surface, preventing direct harmful interactions while allowing Li ion transport, thus maintaining crystal structure stability and reducing gas generation during high-capacity operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If high voltage operation is implemented, then energy density increases, but service life at high temperature deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidservice life at high temperature
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by incorporating specific ratios of fluorinated cyclic carbonate (10-40 wt%) and chain carbonate (60-90 wt%). This parameter modification allows the electrolyte to maintain stable performance at high voltages (4.3V or higher) and high temperatures, thereby extending service life while preserving high energy density. The specific compositional parameters create a stable electrochemical window that prevents degradation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a secondary battery with improved output characteristics and high-temperature service life, achieving enhanced energy density and stability through the combination of heterogeneous active materials.

Implementation Method 1

a coating layer which includes a lithium boron oxide-based composition or a metal oxide on each of the large-grain positive electrode active material and the small-grain positive electrode active material

Methodology Applied
Scientific EffectChemical barrier protection: Adsorption

Implementation Method 2

a coating layer which includes a lithium boron oxide-based composition or a metal oxide on each of the large-grain positive electrode active material and the small-grain positive electrode active material

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Implementation Method 3

specific embodiments using lithium·nickel·manganese·cobalt complex oxides and thermal treatment processes

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Data Source

PatentUS10826057B2Mixed positive electrode active material, positive electrode comprising same, and secondary battery
Publication Date: 2020.11.03 LG ENERGY SOLUTION LTD
  • US10826057B2 patent drawing

AI summary

Provided is a mixed positive electrode active material comprising a large-grain positive electrode active material with an average diameter of 10 μm or greater and a small-grain positive electrode active material with an average diameter of 5 μm or smaller, in which the large-grain positive electrode active material and the small-grain positive electrode active material are coated with different materials between a lithium boron oxide-based composition and metal oxide, respectively.