Mixed-Reality Headset Audio Design with Foam and Fluidic Noise Control

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Solution Overview

Problem

MR headsets face challenges in maintaining accurate audio performance due to interactions with lighting conditions, forced cooling noise interference, and functional requirements like strap-fastening openings, which disrupt immersion and interaction accuracy.

Innovation Solution

Integration of floodlight-emitting diodes to illuminate interaction spaces, a speaker design with foam inserts to minimize intermodulation, a fan system with a fluidic channel and expansion chamber to reduce noise interference, and strategically placed microphones to detect user audio while minimizing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a fan is used for forced cooling of electronic components, then thermal management is improved, but noise interference with audio content deteriorates

Engineering Contradiction:
Improveelectronic component temperatureVSAvoidnoise interference with audio
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful acoustic resonance from the cooling system by introducing a resonator that specifically targets and eliminates fan-generated noise at its resonant frequencies, separating the cooling function from the noise generation problem

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful fan noise into a beneficial solution by using the resonator to absorb acoustic energy at resonant frequencies, transforming the noise problem into a targeted acoustic filtering mechanism that improves overall audio quality

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Ease of operation

If strap-fastening openings are provided in the housing, then ease of operation is improved, but audio performance deteriorates due to intermodulation

Engineering Contradiction:
Improvestrap fasteningVSAvoidaudio performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent extracts the harmful acoustic intermodulation from the cavity by introducing foam inserts that absorb and dampen unwanted acoustic waves, separating the structural opening function from the acoustic interference problem

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies local acoustic treatment by placing foam inserts specifically in regions where acoustic intermodulation occurs, providing targeted acoustic damping without affecting the overall structural integrity or strap fastening functionality

Inventive Principle:
Principle #3Local quality

3Ease of operation

If microphones are positioned near aperture openings for audio detection, then ease of operation is improved, but measurement precision deteriorates due to noise interference

Engineering Contradiction:
Improvemicrophone placementVSAvoidaudio detection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent extracts the harmful noise interference from the microphone environment by using the resonator and foam inserts to eliminate fan noise and acoustic intermodulation, allowing microphones to be positioned in acoustically favorable locations without sacrificing detection accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances audio performance and interaction accuracy by optimizing lighting conditions, reducing noise interference, and ensuring effective audio detection, thereby improving the immersive experience.

Implementation Method 1

an inner surface of the fluidic channel defines a set of perforations, wherein the set of perforations is configured to receive acoustic waves associated with resonant frequencies of the fan

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

an expansion chamber that surrounds the inner surface of the fluidic channel, the expansion chamber having a back volume that causes a bias flow across the set of perforations of the inner surface of the fluidic channel

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

a speaker housed within the cavity, the speaker being positioned adjacent to a foam insert for minimizing (e.g., attenuating, reducing) intermodulation of the speaker within the cavity during presentation of the audio content

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 4

the first opening of the aperture is adjacent to an exhausting side of the fan, such that exhaust from the fan causes a grazing flow to enter the first opening and exit the second opening, thereby forming a fluidic channel across the aperture

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS20250223976A1Techniques for avoiding negative audio performance variations in extended-reality devices, and mixed-reality systems and methods of using these techniques
Publication Date: 2025.07.10 META PLATFORMS TECHNOLOGIES LLC
  • US20250223976A1 patent drawing
  • US20250223976A1 patent drawing
  • US20250223976A1 patent drawing

AI summary

An example MR headset includes a housing with electronic components for presenting MR content, where the housing is configured to attach to a strap thereby forming a cavity, and defines an aperture, including a first opening on a first side of the MR headset and a second opening on a second side of the MR headset. The MR headset includes a speaker within the cavity positioned for minimizing intermodulation of the speaker within the cavity. The housing includes a fan to cool the electronic components and minimize noise interference. The MR headset includes an expansion chamber surrounding the inner surface of the fluidic channel that causes bias flow across the perforations. The MR headset includes microphones distributed along an outer surface of the housing for detecting audio content from a user, and each respective microphone is separated from the first and second opening by at least an audial-interference threshold distance.