Mixer assembly and method for operating a mixer assembly

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Solution Overview

Problem

Air-conditioning systems in vehicles, particularly aircraft, face challenges in efficiently managing temperature control and energy usage due to varying heating and cooling requirements across different vehicle regions, leading to suboptimal energy consumption.

Innovation Solution

A mixer assembly that divides recirculation air into multiple stages for mixing with air-conditioning air, allowing for adjustable ratios of recirculation to air-conditioning air, enabling flexible temperature adaptation to meet specific heating and cooling demands in different vehicle regions, thereby optimizing energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single mixing region is used to mix recirculation air with air-conditioning air, then the device complexity is reduced, but the adaptability to different temperature requirements in different vehicle regions deteriorates

Engineering Contradiction:
Improvetemperature adaptation to different vehicle regionsVSAvoidmixer assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mixer assembly is divided into multiple mixing regions (first mixing region and second mixing region) along the recirculation air line. Each mixing region independently mixes recirculation air with air-conditioning air to serve different vehicle regions with different temperature requirements, thereby achieving adaptability without requiring a completely complex system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a spatial dimension to the mixing process by creating multiple mixing regions at different positions along the recirculation air line. This allows different mix ratios to be achieved at different locations, enabling temperature adaptation to different vehicle regions while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If more air-conditioning air is supplied to meet cooling demands in all vehicle regions, then the temperature control reliability is improved, but the energy consumption increases

Engineering Contradiction:
Improvetemperature controlVSAvoidair-conditioning energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Different mixing regions are configured to provide different mix ratios of recirculation air to air-conditioning air based on the specific cooling or heating demands of different vehicle regions. This allows the system to optimize energy consumption by supplying air-conditioning air only where and when it is needed, rather than uniformly to all regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent varies the mix ratio parameter of recirculation air to air-conditioning air across different mixing regions and operating conditions. By dynamically adjusting this parameter, the system achieves reliable temperature control while minimizing energy consumption, as each region receives the appropriate amount of conditioned air based on its specific requirements.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If recirculation air is extensively used to reduce energy consumption, then the energy efficiency is improved, but the temperature control precision deteriorates due to insufficient cooling capacity

Engineering Contradiction:
Improveair-conditioning energy efficiencyVSAvoidtemperature control precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts the mix ratio of recirculation air to air-conditioning air in each mixing region based on real-time temperature requirements. This dynamic control allows the system to maximize the use of energy-efficient recirculation air while maintaining precise temperature control by supplementing with air-conditioning air only when and where needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By segmenting the air distribution into multiple mixing regions, the patent enables precise control of temperature in each region independently. This allows extensive use of recirculation air for energy efficiency while maintaining temperature control precision through localized adjustment of air mix ratios in each mixing region.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for energy-saving operation by adjusting the temperature of mixed air to match the specific requirements of each vehicle region, reducing energy consumption and enhancing the efficiency of the air-conditioning system.

Implementation Method 1

A first mixing region of the mixer assembly is connected to the recirculation air line and to the air-conditioning air line, for the purpose of mixing the recirculation air from the recirculation air line with the air-conditioning air from the air-conditioning air line

Methodology Applied
Scientific EffectFluid mixing:

Data Source

PatentUS9869477B2Mixer assembly and method for operating a mixer assembly
Publication Date: 2018.01.16 AIRBUS OPERATIONS GMBH
  • US9869477B2 patent drawing
  • US9869477B2 patent drawing

AI summary

A mixer assembly for an air-conditioning system comprising a recirculation air line, connectable to a vehicle region to be air-conditioned, to remove recirculation air from the region, and an air-conditioning air line, connectable to an air-conditioning unit to remove conditioned air from the air-conditioning unit. A first mixing region, for mixing the recirculation air with the conditioned air, is connected to the two air lines. A second mixing region, for mixing the first mixing region air with recirculation air, is connected to the recirculation air line and the first mixing region. Also, a first supply line is connected to the first mixing region to supply air from the first mixing region to a first partial region of the vehicle region, and a second supply line is connected to the second mixing region to supply air from the second mixing region to a second partial region of the vehicle region.