Temperature Control Mixing Chamber for Aircraft Electronics

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Solution Overview

Problem

Conventional temperature control systems for electronic devices in air vehicles require high power consumption and significant installation volume and weight, and can either lead to overheating or overcooling, which can cause malfunctions or damage.

Innovation Solution

A system that uses a mixing chamber to combine ram airflow and a source gasflow, with the option to recirculate heated air from the control volume, allowing for controlled temperature regulation with minimal power consumption and reduced equipment complexity by using fans and recirculation conduits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional air conditioning systems or ram air heating systems are used for temperature control, then temperature regulation is achieved, but power consumption and installation volume/weight increase significantly

Engineering Contradiction:
Improvetemperature controlVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent combines the cooling function and heating function into a single integrated system. The mixing chamber merges cooled ram air with heated air from the equipment bay, creating a temperature control system that simultaneously performs both cooling and heating without requiring separate AC and heating systems, thereby reducing overall power consumption and installation volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the heat generated by electronic equipment as a resource for heating purposes. The heated air from the equipment bay is recirculated and mixed with cooled ram air, allowing the waste heat to be utilized productively rather than being discarded, thus reducing the power needed for active heating.

Inventive Principle:
Principle #25Self-service

2Temperature

If conventional air conditioning systems or ram air heating systems are used for temperature control, then temperature regulation is achieved, but installation volume and weight increase significantly

Engineering Contradiction:
Improvetemperature controlVSAvoidinstallation weight
Core Design Contradiction:
TemperatureVSWeight of stationary object

Solution Approach 1:

The patent combines the cooling function and heating function into a single integrated system. The mixing chamber merges cooled ram air with heated air from the equipment bay, creating a temperature control system that simultaneously performs both cooling and heating without requiring separate AC and heating systems, thereby reducing overall power consumption and installation volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs multiple functions using the same hardware infrastructure. The ram air inlet, mixing chamber, and fan assembly serve both cooling and heating purposes, making the system universal and eliminating the need for separate dedicated systems, thus reducing installation weight and volume.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If conventional temperature control systems are used, then temperature regulation is achieved, but the system complexity increases

Engineering Contradiction:
Improvetemperature controlVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines the cooling function and heating function into a single integrated system. The mixing chamber merges cooled ram air with heated air from the equipment bay, creating a temperature control system that simultaneously performs both cooling and heating without requiring separate AC and heating systems, thereby reducing overall power consumption and installation volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the heat generated by electronic equipment as a resource for heating purposes. The heated air from the equipment bay is recirculated and mixed with cooled ram air, allowing the waste heat to be utilized productively rather than being discarded, thus reducing the power needed for active heating.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a simple, lightweight, and cost-effective temperature control system with low power consumption, maintaining desired temperatures within a predefined range while minimizing the risk of overheating or overcooling, and ensuring homogeneity of the cooling flow.

Implementation Method 1

a mixing chamber configured for: in the presence of said source gasflow in said mixing chamber, selectively allowing said ram airflow and said source gasflow in said mixing chamber to mix therein to provide a mixing chamber outflow

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

said gasflow source comprises a recirculation conduit connecting said auxiliary outlet to said mixing chamber inlet and configured for providing a recirculating airflow from said main chamber into the mixing chamber

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP3122636B1System and method for providing temperature control
Publication Date: 2020.05.06 ISRAEL AEROSPACE IND LTD
  • EP3122636B1 patent drawingFigure 1
  • EP3122636B1 patent drawingFigure 2
  • EP3122636B1 patent drawingFigure 3~3(a)

AI summary

Systems and methods are disclosed for providing a controlled temperature in a control volume. Such systems include a main chamber (defining the control volume), a mixing chamber and a gasflow source. The mixing chamber is in selective fluid communication with the main chamber, and has at least one mixing chamber inlet, and a ram air inlet for allowing ram airflow at a first temperature to be channeled into the mixing chamber. The gasflow source provides a source gasflow at a greater, second temperature to the mixing chamber. The mixing chamber provides the mixing chamber outflow at a third temperature by selectively allowing the ram airflow and the source gasflow in the mixing chamber to mix therein, or, by selectively allowing the ram airflow in the mixing chamber to flow to the main chamber (in absence of source gasflow). A controller is operative to provide a desired level for the third temperature.