Two-Stroke Engine Mixture Inlet Timing for Acceleration Stalling

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Solution Overview

Problem

Two-stroke engines in hand-held power tools often stall during acceleration from idle due to insufficient fuel supply caused by the reversal of mixture supply through divided intake passages, leading to underfueling of the combustion chamber.

Innovation Solution

The mixture inlet is connected to the crankcase before the air passage in the upward piston stroke, creating underpressure in the mixture passage and ensuring fuel is sucked in, preventing the deficiency in fuel supply by opening only a portion of the mixture inlet's width before the air passage connects with the transfer passage, thus maintaining fuel supply during acceleration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the air passage and mixture passage are both open during piston upward stroke, then fuel supply is maintained through both passages, but fuel supply reversal causes engine stalling during acceleration

Engineering Contradiction:
Improvefuel supply consistencyVSAvoidacceleration performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The mixture inlet is opened before the air passage connects to the transfer passage during piston upward stroke. This preliminary action ensures that the mixture passage is activated first, preventing fuel supply reversal and engine stalling during acceleration from idle.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The piston-controlled mixture inlet dynamically opens and closes at specific positions during piston stroke. By controlling the timing of mixture inlet opening relative to air passage connection, the system adapts fuel supply to match engine operating conditions, preventing stalling during acceleration while maintaining efficient operation at full load.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the mixture inlet is opened fully before air passage connects, then fuel supply is ensured during acceleration, but inefficient fuel supply occurs at full load

Engineering Contradiction:
Improvefuel supply during accelerationVSAvoidfuel efficiency at full load
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The mixture inlet is designed to open fully only after the air passage connects to the transfer passage. This dynamic timing ensures that at full load conditions, fuel is supplied efficiently through the air passage while preventing unnecessary fuel supply through the mixture passage, thereby optimizing fuel efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The opening position and duration of the mixture inlet are precisely controlled parameters. By optimizing these parameters, the system achieves the minimum necessary opening time to prevent stalling during acceleration while minimizing fuel supply through the mixture passage at full load, thus reducing energy loss.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the throttle valve is kept open for acceleration, then fuel supply is maintained, but the engine stalls due to improper mixture supply timing

Engineering Contradiction:
Improveacceleration capabilityVSAvoidengine operation stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The mixture inlet is opened preliminarily before the air passage connects to the transfer passage during piston upward stroke. This timing ensures that when the throttle valve opens for acceleration, the mixture passage is already active, preventing fuel supply reversal and engine stalling.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The piston position controls the timing of mixture inlet opening and air passage connection, creating a feedback mechanism that adapts fuel supply to engine operating conditions. This ensures stable engine operation during acceleration by synchronizing fuel supply with piston movement and throttle valve position.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents engine stalling by ensuring consistent fuel supply to the combustion chamber, even at low throttle positions, and maintains efficient operation under full load by controlling the sequence of passage openings.

Implementation Method 1

upon upward stroke of the piston first underpressure is applied to the air passage and only subsequently to the mixture passage

Methodology Applied
Scientific EffectUnderpressure: Pressure Gradient

Implementation Method 2

fuel from the mixture passage is sucked through the connection of the passages into the air passage

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS8863705B2Hand-held power tool
Publication Date: 2014.10.21 ANDREAS STIHL AG & CO KG
  • US8863705B2 patent drawing
  • US8863705B2 patent drawing
  • US8863705B2 patent drawing

AI summary

A hand-held power tool has a two-stroke engine with a cylinder with combustion chamber and a piston disposed therein that drives a crankshaft supported in a crankcase. In at least one piston position, crankcase and combustion chamber are connected by a transfer passage. An air passage supplies in at least one piston position combustion air to the transfer passage. A mixture passage for fuel/air mixture is provided. Air and mixture passages in operation are at least partially connected to each other. Part of the mixture passage is formed in a carburetor where a fuel port opens into the mixture passage. The mixture passage opens into the crankcase with a piston-controlled mixture inlet having a width in circumferential direction of the cylinder. Upon upward piston stroke the mixture inlet is connected to the crankcase with a portion of the width before a connection of air passage and transfer passage is established.